Tag Archives: gear and shaft

China Best Sales Bevel Gear and Pinion Shaft in Rear Drive Axle

Product Description

Product Description

Product introduction

Gear processing modules 0.5-20
Max. machining diamete for gear milling 1720mm
Max. main shaft through-hole diameter for gear grinding 180mm
Max, main shaft through-hole diameter for gear milling 320mm
Max. machining diameter for gear grinding 850mm
Highest precision GB11365-89   4 grade
Transmission ratio 1:1-1:10

My advantages:
1. High quality materials, professional production, high-precision equipment. Customized design and processing;
2. Strong and durable, strong strength, large torque and good comprehensive mechanical properties;
3. High rotation efficiency, stable and smooth transmission, long service life, noise reduction and shock absorption;
4. Focus on gear processing for 20 years.
5. Carburizing and quenching of tooth surface, strong wear resistance, reliable operation and high bearing capacity;
6. The tooth surface can be ground, and the precision is higher after grinding.

 

 

The company is a manufacturer of high-quality leather wheel transmission components and mechanical transmission equipment. Its products are widely used in various fields such as aviation, aerospace, shipbuilding, rail transit, engineering vehicles, and industrial automation equipment. The company was founded in December 2002, and its factory is located in Xihu (West Lake) Dis.ng Industrial Zone, Jiangfu City, ZheJiang Province. The existing factory building covers an area of 38000 square meters, with a registered capital of 20 million yuan and a total asset of about 180 million yuan. It has passed the CCs ship inspection and recognition by China’s classification society, and has been rated as a high-tech enterprise in ZheJiang Province and the ZheJiang High Precision Gear Transmission Key Component Engineering Technology Research Center.

The company has the most advanced manufacturing and testing equipment for bright precision gear transmission components in the world, with manufacturing accuracy CHINAMFG national standard 3-4 levels. It has 275G and 800G CNC Yawei gear grinding machines from Grissom Phoenix, Germany, Capa vX55 and VX59 CNC gear grinding centers from Germany, ZE400 and ZE8OO shaped gear grinding machines from Capa Niles, worm gear grinding machines from Germany, Graub 5-extraction linkage machining center from Germany, KS42 high-precision straight bevel gear grinding machine from Switzerland, Teng gear grinding machine from Switzerland, S33 high-precision CNC universal domestic and foreign grinding machine from Stuttgart, Switzerland, and GMM1500 gear measuring center from Grissom GMM1500, Zeiss Santang, Germany.

After years of testing, exploration, and improvement, the company’s research and development team has mastered key technologies such as high-precision gear CNC grinding technology, inspection technology, heat treatment technology for thin-walled parts, independent design and manufacturing technology for special cutters, fixtures, and special measuring tools. At present, the company’s manufacturing capacity and technical development level rank among the leading levels of domestic peers.
 

 

 

 

FAQ

Main Markets? North America, South America, Eastern Europe , West Europe , North Europe, South Europe, Asia
How to order? * You send us drawing or sample
* We carry through project assessment
* We give you our design for your confirmation
* We make the sample and send it to you after you confirmed our design
* You confirm the sample then place an order and pay us 30% deposit
* We start producing
* When the goods is done, you pay us the balance after you confirmed pictures or tracking numbers.
* Trade is done, thank you!!

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Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Hardness: Hardened Tooth Surface
Gear Position: Internal Gear
Manufacturing Method: Cast Gear
Toothed Portion Shape: Spur Gear
Material: Stainless Steel
Samples:
US$ 60/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

pto shaft

What Factors Should Be Considered When Selecting the Right Rear Drive Shaft for a Vehicle?

When selecting the right rear drive shaft for a vehicle, several factors need to be considered to ensure optimal performance, durability, and safety. Here’s a detailed explanation of the key factors that should be taken into account:

1. Vehicle Specifications:

The specific characteristics of the vehicle play a significant role in determining the appropriate rear drive shaft. Factors such as the vehicle’s weight, horsepower, torque output, wheelbase, suspension design, and intended use (e.g., off-roading, towing, performance driving) need to be considered. These specifications help determine the required torque capacity, length, diameter, and material strength of the drive shaft to handle the vehicle’s demands effectively.

2. Drivetrain Configuration:

The drivetrain configuration of the vehicle influences the selection of the rear drive shaft. Vehicles with rear-wheel drive (RWD), four-wheel drive (4WD), or all-wheel drive (AWD) systems have different drivetrain layouts and torque distribution requirements. The drive shaft must be compatible with the vehicle’s drivetrain configuration, including the type of differential, transfer case, and front-wheel drive components, if applicable.

3. Torque and Power Requirements:

The torque and power output of the vehicle’s engine or transmission impact the selection of the rear drive shaft. Higher torque and power levels necessitate a stronger and more robust drive shaft to handle the increased load. It is important to consider the maximum torque and power values of the vehicle and select a drive shaft that can safely and reliably transmit the power without exceeding its rated capacity.

4. Material Selection:

The choice of materials for the rear drive shaft is crucial in ensuring its strength, durability, and weight. Common materials used for drive shafts include steel and aluminum. Steel drive shafts offer high strength and are typically used in heavy-duty applications, while aluminum drive shafts are lighter and can provide weight savings, making them suitable for performance-oriented vehicles. The material selection should also consider factors such as corrosion resistance, cost, and manufacturing feasibility.

5. Length and Diameter:

The length and diameter of the rear drive shaft are critical considerations to prevent issues such as vibration, bending, or excessive deflection. The length of the drive shaft depends on the vehicle’s wheelbase and the distance between the transmission or transfer case and the rear differential. The diameter of the drive shaft is determined by the torque and power requirements, as well as the material properties. Proper sizing ensures the drive shaft can handle the forces and maintain optimal power transmission without compromising safety or performance.

6. Suspension and Drivetrain Movements:

The suspension system and drivetrain movements of the vehicle need to be taken into account when selecting a rear drive shaft. The drive shaft must accommodate the range of motion and articulation of the suspension, as well as the angular movements and changes in alignment between the transmission, differential, and rear wheels. Flexible joints such as universal joints (u-joints) or constant velocity (CV) joints are typically used to allow for these movements while maintaining torque transmission.

7. Environmental Factors:

The environmental conditions in which the vehicle will operate should be considered when selecting a rear drive shaft. Factors such as temperature extremes, exposure to moisture, off-road terrain, and corrosive substances can impact the choice of materials, protective coatings, and maintenance requirements of the drive shaft. It is essential to select a drive shaft that can withstand the environmental conditions and maintain its performance and longevity.

8. Manufacturer Quality and Compatibility:

When choosing a rear drive shaft, it is important to consider the reputation and quality of the manufacturer. Selecting a drive shaft from a reputable and experienced manufacturer ensures that the product meets industry standards, undergoes thorough quality control, and is compatible with the vehicle’s specifications and requirements. It is advisable to consult with automotive professionals or refer to manufacturer guidelines to ensure proper selection and compatibility.

In summary, selecting the right rear drive shaft for a vehicle involves considering factors such as vehicle specifications, drivetrain configuration, torque and power requirements, material selection, length and diameter, suspension and drivetrain movements, environmental factors, and manufacturer quality. Taking these factors into account helps ensure that the chosen rear drive shaft is suitable for the vehicle’s needs and provides reliable and efficient power transmission.

pto shaft

What Safety Precautions Should Be Followed When Working with Rear Drive Shafts?

Working with rear drive shafts requires adherence to specific safety precautions to minimize the risk of accidents, injuries, and damage to the vehicle or surrounding components. Here are detailed safety precautions that should be followed when working with rear drive shafts:

1. Wear Protective Gear:

Always wear appropriate personal protective equipment (PPE) when working with rear drive shafts. This includes safety glasses or goggles to protect your eyes from debris, gloves to safeguard your hands from sharp edges or moving parts, and sturdy footwear to provide foot protection in case of accidents or dropped tools.

2. Ensure Vehicle Stability:

Prioritize vehicle stability when working with rear drive shafts. Park the vehicle on a level surface and engage the parking brake. If necessary, use wheel chocks to prevent the vehicle from rolling. Additionally, if you are raising the vehicle using a jack or lift, ensure that it is securely supported with jack stands or appropriate lift points to prevent accidental movement or collapse.

3. Disconnect the Battery:

Before beginning any work on the rear drive shaft, disconnect the vehicle’s battery. This precaution helps prevent accidental engagement of the starter motor or other electrical components, reducing the risk of injury or damage during the maintenance or replacement process.

4. Release Tension on the Drivetrain:

Release tension on the drivetrain components before removing the rear drive shaft. If applicable, release tension on the parking brake, shift the transmission into neutral, and engage the wheel chocks. This step helps prevent unexpected movement of the vehicle or drivetrain components while working on the drive shaft.

5. Secure the Drive Shaft:

Prior to removing the rear drive shaft, ensure it is securely supported and immobilized. Use a drive shaft support fixture or a transmission jack to hold the drive shaft in place. This prevents the drive shaft from falling or causing injury when it is disconnected from the transmission or differential.

6. Mark Alignment Points:

Before disconnecting the rear drive shaft, mark alignment points on the drive shaft and the surrounding components. This will help ensure proper reinstallation and alignment during assembly. Marking the orientation of the drive shaft also aids in identifying any imbalance or misalignment issues that may arise during reinstallation.

7. Use Proper Tools and Techniques:

Always use the appropriate tools and techniques when working with rear drive shafts. Use socket wrenches, torque wrenches, and other specialized tools designed for drive shaft removal and installation. Avoid using improper tools or excessive force, as this can lead to damage or personal injury. Follow manufacturer guidelines and service manuals for specific procedures and torque specifications.

8. Handle with Care:

Handle the rear drive shaft with care to avoid unnecessary damage or injury. Avoid dropping or striking the drive shaft against hard surfaces, as this can cause dents, bends, or other structural damage. Additionally, be cautious of sharp edges or splines on the drive shaft that can cause cuts or abrasions. Always handle the drive shaft by gripping secure areas and wearing appropriate gloves for added protection.

9. Inspect for Damage and Wear:

Before reinstalling or replacing the rear drive shaft, thoroughly inspect it for any signs of damage or wear. Check for cracks, dents, corrosion, or loose components. Also, inspect the U-joints or CV joints for excessive play, rust, or damaged seals. If any issues are detected, it is advisable to replace the damaged parts or the entire drive shaft to ensure safe and reliable operation.

10. Follow Proper Reinstallation Procedures:

When reinstalling the rear drive shaft, follow proper procedures to ensure correct alignment and engagement with the transmission output shaft and differential input flange. Use the alignment marks made during disassembly as a guide. Tighten all fasteners to the recommended torque specifications, and ensure that all retaining clips or bolts are properly secured.

11. Test for Proper Functioning:

After completing the rear drive shaft work, conduct a thorough test to ensure proper functioning. Check for any abnormal vibrations, noises, or leaks during vehicle operation. If any issues are observed, reinspect the drive shaft installation and address the problem promptly.

12. Consult Professional Assistance if Needed:

If you are uncertain about any aspect of working with rear drive shafts or encounter difficulties during the process, it is advisable to seek professional assistance from a qualified technician or automotive service center. Theycan provide the necessary expertise and ensure the work is carried out safely and correctly.

By following these safety precautions when working with rear drive shafts, you can help protect yourself, prevent damage to the vehicle, and maintain a safe working environment. Remember to always prioritize safety and exercise caution throughout the entire process.

pto shaft

What Benefits Do Properly Functioning Rear Drive Shafts Offer for Vehicle Dynamics?

A properly functioning rear drive shaft offers several benefits for vehicle dynamics. It plays a crucial role in transmitting power, distributing torque, and maintaining stability, which directly impact the performance and handling characteristics of a vehicle. Here’s a detailed explanation of the benefits that properly functioning rear drive shafts offer for vehicle dynamics:

1. Power Delivery:

A properly functioning rear drive shaft ensures efficient power delivery from the engine or transmission to the wheels. It facilitates the transfer of torque, generated by the engine, to the rear wheels, enabling propulsion and acceleration. A well-maintained rear drive shaft minimizes power losses and mechanical friction, allowing more power to reach the wheels, resulting in improved vehicle performance.

2. Balanced Traction:

The rear drive shaft, in conjunction with the rear differential, plays a key role in distributing torque between the rear wheels. This torque distribution ensures balanced traction, especially during acceleration and cornering. Properly functioning rear drive shafts help optimize power distribution, reducing the chances of wheel slippage and providing better grip and stability on various road surfaces.

3. Enhanced Stability:

Stability is a crucial aspect of vehicle dynamics, and rear drive shafts contribute to maintaining stability during various driving conditions. By enabling torque distribution to the rear wheels, the rear drive shaft helps prevent oversteer or understeer tendencies, particularly during cornering. It allows the rear wheels to better grip the road, enhancing the vehicle’s stability and control.

4. Improved Handling:

A properly functioning rear drive shaft contributes to improved handling characteristics of a vehicle. In rear-wheel drive (RWD) configurations, the rear drive shaft’s torque transmission to the rear wheels results in a more balanced weight distribution, with a bias towards the rear. This weight distribution enhances the vehicle’s handling by providing better traction and control, especially during cornering maneuvers.

5. Responsiveness:

Properly functioning rear drive shafts contribute to the overall responsiveness of a vehicle. They ensure prompt power delivery and torque transfer, allowing the vehicle to respond quickly to driver inputs. This responsiveness enhances the driving experience, providing a direct and engaging connection between the driver and the road.

6. Off-Road Capability:

For vehicles equipped with four-wheel drive (4WD) or all-wheel drive (AWD) systems, properly functioning rear drive shafts are essential for off-road capability. They enable power distribution to both the front and rear wheels, enhancing traction and control on challenging terrain. By maintaining proper torque transfer, rear drive shafts ensure that the vehicle can navigate rough surfaces, steep inclines, and other off-road obstacles with improved capability and confidence.

7. Drivetrain Efficiency:

Efficient power transmission through properly functioning rear drive shafts contributes to overall drivetrain efficiency. They minimize power losses, mechanical friction, and energy waste, allowing more power to reach the wheels. This not only enhances vehicle performance but also improves fuel efficiency and optimizes the utilization of available power.

In summary, properly functioning rear drive shafts offer several benefits for vehicle dynamics. They ensure efficient power delivery, balanced traction, enhanced stability, improved handling, responsiveness, off-road capability, and drivetrain efficiency. By maintaining and optimizing rear drive shaft performance, manufacturers and drivers can enhance the overall driving experience, vehicle performance, and handling characteristics.

China Best Sales Bevel Gear and Pinion Shaft in Rear Drive Axle  China Best Sales Bevel Gear and Pinion Shaft in Rear Drive Axle
editor by CX 2024-04-03

China factory Drive Gear Pto and Transmission Shaft Factory Steel Precision Agricultural Machinery Use Power Transmission Shaft Transmission Shaft Factory Steel Precision44 drive shaft equipment

Product Description

 

Company Profile

 

HangZhou Xihu (West Lake) Dis. East Port Gear Manufacturing factory is located in Zhoujia Industrial Zone, CZPT Town, HangZhou, 3km away from Xihu (West Lake) Dis.qian Lake. It focuses on precision gear research, development, production and sales. The factory has obtained ISO9001: 2015 certificate, IATF16949:2016. The main export markets were North America, South America and Europe. Products can be customized and mainly includes: New Energy Motor Shaft, Oil Pump Gear, Agricultural Machinery Gear, Transmission Gear, Electric Vehicle gear, etc. We are sincerely willing to cooperate with enterprises from all over the world. 

Equipment And Main Products

Certifications

FAQ

Q1:How is the quality of your product?
A:Our product has reliable quality,  high wear life

Q2:Customization process/work flow?
Advisory – Material selection – 2D/3D Drawing – Quotation – Payment – Production – Quality Control – Package – Delivery

Q3: What is your terms of packing?
A:Generally, we pack our goods in wooden cases, If you have special request about packing, pls negotiate with us in advance, we can pack the goods as your request.

Q4:Price?
A:We will offer competitive price after receiving your drawing

Q5:What is your terms of payment?

A:30% T/T advanced, 70% T/T before shipping

Q6:What is your terms of delivery?
A: FOB

Q7:What drawing software does your company use?
A:CAXA

Q8:Do you test all your goods before delivery?
A: Yes, we have 100% test before delivery

Q9:How about your delivery time?
A:Product can often be delivered within 40-90 days

Q10:Sample?
A:We offer paid sample.If you have sample requirements, please feel free to contact us at any time

Q11:What logistics packaging does your company use?
A:Express for urgent orders. UPS, FedEx, DHL, TNT, EMS.

Q12:Application range?
A:Automotive, medical, automation, agricultural, marine, etc.
 

Q13: How do you make our business long-term and good relationship?
A:1. We keep good quality and competitive price to ensure our customers benefit ;
   2. We respect every customer as our friend and we sincerely do business and make friends with them, 
   no matter where they come from.

 

Shipping Cost:

Estimated freight per unit.



To be negotiated
Application: Motor, Electric Cars, Motorcycle, Machinery, Agricultural Machinery, Car
Hardness: Hardened Tooth Surface
Gear Position: Internal Gear
Samples:
US$ 50/Piece
1 Piece(Min.Order)

|

Order Sample

air-compressor

How to tell if your driveshaft needs replacing

What is the cause of the unbalanced drive shaft? Unstable U-joint? Your car may make clicking noises while driving. If you can hear it from both sides, it might be time to hand it over to the mechanic. If you’re not sure, read on to learn more. Fortunately, there are many ways to tell if your driveshaft needs replacing.

unbalanced

An unbalanced driveshaft can be the source of strange noises and vibrations in your vehicle. To fix this problem, you should contact a professional. You can try a number of things to fix it, including welding and adjusting the weight. The following are the most common methods. In addition to the methods above, you can use standardized weights to balance the driveshaft. These standardized weights are attached to the shaft by welders.
An unbalanced drive shaft typically produces lateral vibrations per revolution. This type of vibration is usually caused by a damaged shaft, missing counterweights, or a foreign object stuck on the drive shaft. On the other hand, torsional vibrations occur twice per revolution, and they are caused by shaft phase shifts. Finally, critical speed vibration occurs when the RPM of the drive shaft exceeds its rated capacity. If you suspect a driveshaft problem, check the following:
Manually adjusting the imbalance of a drive shaft is not the easiest task. To avoid the difficulty of manual balancing, you can choose to use standardized weights. These weights are fixed on the outer circumference of the drive shaft. The operator can manually position the weight on the shaft with special tools, or use a robot. However, manual balancers have many disadvantages.

unstable

When the angular velocity of the output shaft is not constant, it is unstable. The angular velocity of the output shaft is 0.004 at ph = 29.5 and 1.9 at t = 1.9. The angular velocity of the intermediate shaft is not a problem. But when it’s unstable, the torque applied to it is too much for the machine. It might be a good idea to check the tension on the shaft.
An unstable drive shaft can cause a lot of noise and mechanical vibration. It can lead to premature shaft fatigue failure. CZPT studies the effect of shaft vibration on the rotor bearing system. They investigated the effect of flex coupling misalignment on the vibration of the rotor bearing system. They assume that the vibrational response has two components: x and y. However, this approach has limited application in many situations.
Experimental results show that the presence of cracks in the output shaft may mask the unbalanced excitation characteristics. For example, the presence of superharmonic peaks on the spectrum is characteristic of cracks. The presence of cracks in the output shaft masks unbalanced excitation characteristics that cannot be detected in the transient response of the input shaft. Figure 8 shows that the frequency of the rotor increases at critical speed and decreases as the shaft passes the natural frequency.

Unreliable

If you’re having trouble driving your car, chances are you’ve run into an unreliable driveshaft. This type of drivetrain can cause the wheels to stick or not turn at all, and also limit the overall control of the car. Whatever the reason, these issues should be resolved as soon as possible. Here are some symptoms to look for when diagnosing a driveshaft fault. Let’s take a closer look.
The first symptom you may notice is an unreliable drive shaft. You may feel vibrations, or hear noises under the vehicle. Depending on the cause, it could be a broken joint or a broken shaft. The good news is that driveshaft repairs are generally relatively inexpensive and take less time than a complete drivetrain replacement. If you’re not sure what to do, CZPT has a guide to replacing the U-connector.
One of the most common signs of an unreliable driveshaft is clanging and vibration. These sounds can be caused by worn bushings, loose U-joints, or damaged center bearings. This can cause severe vibration and noise. You can also feel these vibrations through the steering wheel or the floor. An unreliable driveshaft is a symptom of a bigger problem.
air-compressor

Unreliable U-joints

A car with an unreliable U-joint on the drive shaft can be dangerous. A bad u-joint can prevent the vehicle from driving properly and may even cause you trouble. Unreliable u-joints are cheap to replace and you should try getting parts from quality manufacturers. Unreliable U-joints can cause the car to vibrate in the chassis or gear lever. This is a sure sign that your car has been neglected in maintenance.
Replacing a U-joint is not a complicated task, but it requires special tools and a lot of elbow grease. If you don’t have the right tools, or you’re unfamiliar with mechanical terminology, it’s best to seek the help of a mechanic. A professional mechanic will be able to accurately assess the problem and propose an appropriate solution. But if you don’t feel confident enough, you can replace your own U-connector by following a few simple steps.
To ensure the vehicle’s driveshaft is not damaged, check the U-joint for wear and lubrication. If the U-joint is worn, the metal parts are likely to rub against each other, causing wear. The sooner a problem is diagnosed, the faster it can be resolved. Also, the longer you wait, the more you lose on repairs.

damaged drive shaft

The driveshaft is the part of the vehicle that connects the wheels. If the driveshaft is damaged, the wheels may stop turning and the vehicle may slow down or stop moving completely. It bears the weight of the car itself as well as the load on the road. So even a slight bend or break in the drive shaft can have dire consequences. Even a piece of loose metal can become a lethal missile if dropped from a vehicle.
If you hear a screeching noise or growl from your vehicle when shifting gears, your driveshaft may be damaged. When this happens, damage to the u-joint and excessive slack in the drive shaft can result. These conditions can further damage the drivetrain, including the front half. You should replace the driveshaft as soon as you notice any symptoms. After replacing the driveshaft, you can start looking for signs of wear.
A knocking sound is a sign of damage to the drive shaft. If you hear this sound while driving, it may be due to worn couplings, damaged propshaft bearings, or damaged U-joints. In some cases, the knocking noise can even be caused by a damaged U-joint. When this happens, you may need to replace the entire driveshaft, requiring a new one.
air-compressor

Maintenance fees

The cost of repairing a driveshaft varies widely, depending on the type and cause of the problem. A new driveshaft costs between $300 and $1,300, including labor. Repairing a damaged driveshaft can cost anywhere from $200 to $300, depending on the time required and the type of parts required. Symptoms of a damaged driveshaft include unresponsiveness, vibration, chassis noise and a stationary car.
The first thing to consider when estimating the cost of repairing a driveshaft is the type of vehicle you have. Some vehicles have more than one, and the parts used to make them may not be compatible with other cars. Even if the same car has two driveshafts, the damaged ones will cost more. Fortunately, many auto repair shops offer free quotes to repair damaged driveshafts, but be aware that such work can be complicated and expensive.

China factory Drive Gear Pto and Transmission Shaft Factory Steel Precision Agricultural Machinery Use Power Transmission Shaft Transmission Shaft Factory Steel Precision44   drive shaft equipment	China factory Drive Gear Pto and Transmission Shaft Factory Steel Precision Agricultural Machinery Use Power Transmission Shaft Transmission Shaft Factory Steel Precision44   drive shaft equipment
editor by CX 2023-05-26