Product Description
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Products
Name: Vehicle components high strength front or rear forged drive shaft slip yoke assembly
Material: 40CrMo
Weight: From .2kg-5kg
Packing: wooden case
Min order: 1000pcs
Customized production is available as your drawings or sample.
| Process | Die Forging | |
| Material | Stainless Steel, Carbon Steel, Alloy Steel | |
| Weight | 0.1Kg~20Kg | |
| Heat Treatment | Quenching, Annealing,Tempering,Normalizing, Quenching and Tempering | |
| Testing instrument | composition testing | Spectrometer, Metallographic microscope |
| Performance testing | Hardness tester, Tensile testing machine | |
| Size Measuring | CMM,Micrometer, Vernier Caliper, Depth Caliper, feeler gauge | |
| Thread Gauge , Height Gauge | ||
| Roughness | Ra1.6~Ra6.3 | |
| Machining Equipment | CNC Center , CNC Machines, Turning, Drilling, Milling, boring machine,Grinding Machines, | |
| Wire EDM,Laser Cutting&Welding, Plasma Cutting &Welding, EDM etc. | ||
| Quality control | Sampling inspection of raw materials and semi-finished products, 100% Inspection of finished products | |
| Surface Treatment | Shot Blast , Powder Coating, Polishing, Galvanized , Chrome Plated | |
| Production Capacity | 60000T / Years | |
| Lead Time | Normally 30 – 45 Days. | |
| Payment Terms | T/T , L/C | |
| Material Standard | ASTM , AISI , DIN , BS, JIS, GB, | |
| Certification | ISO9001:2008, IATF16949:2016 | |
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Products Quality Control
Quality control involve the inspection and control of incoming materials, production processes, and finished products.
The quality control process includes,
1 First of all, the incoming raw materials with random sampling are analyzed by metallographic microscope to ensure that the chemical composition meets the production requirements
2 Then In the production process, there are QC staffs timely sampling ensure that the products are free of defects in the manufacturing process, and to coordinate and handle any abnormal quality issues may be occurred.
3 The final step of production process is magnetic particle flaw detector of the metal parts to detect it’s hidden crack or other defects.
4 All the finished metal parts is sampled in proportion and sent to the laboratory for various mechanical performance tests and size measurement, and the surface quality is manually 100% inspected.
The relevant testing equipment pictures are as following:
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Quality Management System Control:
We strictly carry out system management accordance with iso9001 and ts16949 quality standards. And 5S lean production management is implemented on the production site.
The production management site as following:
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Our Advantages:
Brand
Our parent company, HiHangZhou Group, is a world-renowned high-end machinery manufacturing enterprise with 40 domestic subsidiaries and branches and 8 foreign manufacturing plants. Has long-term experience and good reputation in cooperation with world-renowned enterprises.
Technology
We have a complete production process and equipment research and development capabilities for ferrous metals forming. More than 25 years of production experience in forging equipment and casting equipment manufacturers, make us more thoroughly get all the performance of each equipment. One-third of our company’s employees are technician and R&D personnel, ensuring that high-quality products are produced with high efficiency.
Service
We can provide custom and standard manufacturing services with multiple manufacturing process integrations. The quality and delivery of products can be fully guaranteed, and the ability to communicate quickly and effectively.
Culture
The unique corporate culture can give full play to the potential of individuals and provide a strong vitality for the sustainable development of the company.
Social responsibility
Our company strictly implements low-carbon environmental protection, energy-saving and emission-reduction production, and is a benchmark enterprise in local region.
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Company Culture
Our Vision
To become 1 of the leading companies
Our Mission
To become a platform for employees to realize their dream
To become 1 of the transforming and upgrading pacemaker of Chinese enterprises
To set the national brands with pride
Our Belief
Strive to build the company into an ideal platform for entrepreneurs to realize their self-worth and contribute to the society
Values
Improvement is innovation, everyone can innovate
innovation inspired and failures tolerated
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FAQ
1.
Q: Are you a trading company or a manufacturer?
A: Obviously we are a manufacturer of forging products, casting products and also have a high level of machining capabilities.
2.
Q: What series products do your have?
A: We are mainly engaged in forming processing of ferrous metals, including processing by casting , forging and machining. As you know, such machinery parts can be observed in various industries of equipment manufacturing.
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Q: Do you provide samples? is it free?
A: Yes, we commonly provide samples according to the traditional practice, but we also need customers to provide a freight pay-by-account number to show mutual CHINAMFG of cooperation.
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Q: Is OEM available?
A: Yes, OEM is available.
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Q: What’s your quality guarantee?
A: We insist that the survival of the company should depend on the products quality continuous improvement, without which we cannot survive for long. We carry out strictly product quality control for every process from incoming materials, production process to finished products via advanced detection instrument and equipment. We also invite independent third parties to certify our quality and management systems. Till now we have passed ISO/TS16949 and SGS certification .
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Q. How about the Packing?
A: We usually use the iron box, or wooden case, also it can be customized according to customer’s demands.
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Q: What is your minimum order quantity?
A: Yes, we require all international orders to have an minimum order quantity. The quantity is up to the exact products feature or property such as the material, weight, construction etc.
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Q: What is the lead time?
A: Generally our forging products and casting products need to make new dies or molds, the time of making new dies or molds and samples within 30-45 days, and the large batch production time within 30-45 days. it’s also according to the parts structural complexity and quantity.
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Q: What kinds of payment methods do you accept?
A: You can make the payment by T/T or L/C. 30% deposit in advance, 70% balance against the copy of B/L.
Certification
| Processing Object: | Metal |
|---|---|
| Molding Style: | Forging |
| Molding Technics: | Pressure Casting |
| Application: | Agricultural Machinery Parts |
| Material: | Steel |
| Heat Treatment: | Tempering |
| Samples: |
US$ 20/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
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Can Rear Drive Shafts Be Adapted for Use in Various Automotive and Industrial Settings?
Rear drive shafts are versatile components that can be adapted for use in various automotive and industrial settings. While their primary function is to transfer power from the engine or transmission to the rear wheels of a vehicle, their design and characteristics allow for customization and integration into different applications. Here’s a detailed explanation of how rear drive shafts can be adapted for use in different settings:
1. Automotive Applications:
Rear drive shafts are commonly used in a wide range of automotive applications, including passenger cars, SUVs, trucks, and commercial vehicles. They are designed to accommodate different drivetrain configurations, such as rear-wheel drive (RWD), four-wheel drive (4WD), and all-wheel drive (AWD). Rear drive shafts can be adapted to specific vehicle models by considering factors such as length, diameter, material selection, and joint type (u-joints or CV joints). Additionally, rear drive shafts can be modified for high-performance vehicles or off-road applications, where they may require enhanced strength, improved balance, or increased articulation capability.
2. Industrial Machinery:
Aside from automotive applications, rear drive shafts can be adapted for use in various industrial machinery. These applications often involve the transfer of power from the engine or motor to driven components, such as pumps, generators, compressors, or industrial equipment. Rear drive shafts used in industrial settings may have different design considerations compared to automotive applications. They may need to withstand higher torque loads, operate under harsh environmental conditions, or have specific dimensional requirements to fit within the machinery’s space constraints. Customization of rear drive shafts allows for seamless integration into diverse industrial applications.
3. Agricultural Equipment:
Rear drive shafts find utility in agricultural equipment as well. Tractors, combines, and other agricultural machinery often require the transfer of power to various implements, such as plows, seeders, or harvesters. Rear drive shafts can be adapted for use in these applications by considering the specific power requirements, torque limitations, and environmental conditions encountered in agricultural settings. They may need to be designed for durability, resistance to debris and moisture, and ease of maintenance. Agricultural rear drive shafts can vary in size, configuration, and material depending on the specific machinery and its intended use.
4. Construction and Off-Road Equipment:
In construction and off-road equipment, rear drive shafts are utilized to transfer power to drivetrain components, such as axles or wheels. These applications often involve challenging operating conditions, including uneven terrain, heavy loads, and extreme temperatures. Rear drive shafts adapted for construction and off-road equipment may require additional reinforcement, specialized joints, or protective coatings to withstand the demanding environments. They may also feature enhanced articulation capability to accommodate the suspension movements and maintain power transfer during off-road or rough terrain operation.
5. Specialized Vehicles and Custom Applications:
Rear drive shafts can be customized and adapted for specialized vehicles and unique applications. Examples include racing cars, military vehicles, armored vehicles, and custom-built off-road vehicles. These applications often demand specific performance characteristics, such as lightweight materials for improved acceleration, high-strength alloys for durability, or advanced joint designs for enhanced articulation. Rear drive shafts can be engineered to meet the unique requirements of these specialized vehicles and custom applications, ensuring efficient power transfer while withstanding the challenges posed by their intended use.
6. Retrofitting and Upgrades:
Rear drive shafts can also be adapted through retrofitting or upgrades to improve the performance or functionality of existing vehicles or machinery. Upgrading to stronger materials, replacing worn-out joints, or modifying the drive shaft’s length or diameter can enhance power transfer efficiency, reduce vibration, or accommodate changes in the vehicle’s configuration. Retrofitting rear drive shafts allows for customization and optimization without the need for complete system redesign, making it a cost-effective way to adapt existing equipment to new requirements or to address specific performance issues.
In summary, rear drive shafts can be adapted for use in various automotive and industrial settings by considering factors such as drivetrain configuration, power requirements, environmental conditions, and specific application needs. Whether it’s for automotive, industrial machinery, agricultural equipment, construction and off-road vehicles, specialized vehicles, or retrofitting purposes, rear drive shafts offer versatility and customization options to ensure efficient power transfer and reliable operation in diverse settings.
Can You Provide Real-World Examples of Vehicles Where Rear Drive Shafts Are Crucial?
Rear drive shafts play a crucial role in various types of vehicles, particularly those that utilize rear-wheel drive (RWD) or four-wheel drive (4WD) systems. Here are real-world examples of vehicles where rear drive shafts are crucial:
1. Sports Cars and Performance Vehicles:
Many sports cars and high-performance vehicles rely on rear-wheel drive configurations for their dynamic handling and performance characteristics. Rear drive shafts are crucial components in these vehicles as they transfer power from the engine to the rear wheels, enabling efficient acceleration and delivering torque for precise handling. Examples of sports cars where rear drive shafts are crucial include the Chevrolet Corvette, Porsche 911, Ford Mustang, and BMW M3.
2. Pickup Trucks and SUVs:
Pickup trucks and SUVs often employ rear-wheel drive or 4WD systems for their towing and off-road capabilities. Rear drive shafts are essential in these vehicles as they transmit torque from the transmission or transfer case to the rear differential, enabling power distribution to the rear wheels. This configuration allows for improved traction and towing capacity. Examples of vehicles where rear drive shafts are crucial in the pickup truck and SUV segment include the Ford F-150, Chevrolet Silverado, Toyota Tacoma, and Jeep Wrangler.
3. Commercial Vehicles and Vans:
Many commercial vehicles and vans utilize rear-wheel drive for their cargo-carrying capacity and towing capabilities. Rear drive shafts are critical in these vehicles as they transmit power from the engine to the rear wheels, enabling efficient propulsion and load-carrying capabilities. Examples of commercial vehicles and vans where rear drive shafts are crucial include the Mercedes-Benz Sprinter, Ford Transit, Chevrolet Express, and Ram ProMaster.
4. Muscle Cars and Classic Cars:
Muscle cars and classic cars often feature rear-wheel drive configurations, and rear drive shafts are essential components in these vehicles. They transfer torque from the engine to the rear wheels, providing the iconic rear-wheel drive performance and driving experience typically associated with these vehicles. Examples of muscle cars and classic cars where rear drive shafts are crucial include the Chevrolet Camaro, Ford Mustang, Dodge Challenger, and Chevrolet Chevelle.
5. Off-Road and 4×4 Vehicles:
Off-road vehicles and 4×4 vehicles rely on rear drive shafts as part of their drivetrain systems. These vehicles often have a transfer case that distributes power to both the front and rear axles. Rear drive shafts play a critical role in transmitting torque from the transfer case to the rear differential, enabling power delivery to the rear wheels. This configuration allows for improved off-road traction and maneuverability. Examples of off-road and 4×4 vehicles where rear drive shafts are crucial include the Jeep Wrangler, Land Rover Defender, Toyota Land Cruiser, and Ford Bronco.
6. Luxury and Executive Vehicles:
Many luxury and executive vehicles feature rear-wheel drive or all-wheel drive configurations, where rear drive shafts are essential components. Rear drive shafts transmit torque from the transmission or transfer case to the rear differential or rear axle, providing power distribution to the rear wheels. These vehicles prioritize comfort, performance, and refined driving experiences. Examples of luxury and executive vehicles where rear drive shafts are crucial include the Mercedes-Benz S-Class, BMW 7 Series, Audi A8, and Lexus LS.
In summary, rear drive shafts are crucial in a wide range of vehicles, including sports cars, pickup trucks, SUVs, commercial vehicles, muscle cars, off-road vehicles, and luxury vehicles. They play a vital role in power transmission, torque delivery, and overall performance, enabling efficient acceleration, traction, and handling. Rear drive shafts are integral components in these vehicles, contributing to their specific characteristics and capabilities.
What Is a Rear Drive Shaft and How Does It Contribute to Vehicle Propulsion?
A rear drive shaft is a component of a vehicle’s drivetrain system that connects the transmission or transfer case to the rear differential. It plays a crucial role in transmitting power from the engine to the rear wheels, contributing to the vehicle’s propulsion. Here’s a detailed explanation of what a rear drive shaft is and how it contributes to vehicle propulsion:
1. Drivetrain Connection:
The rear drive shaft serves as a mechanical link between the transmission or transfer case and the rear differential. It is typically a tubular shaft that rotates at high speeds to transfer torque from the engine to the rear wheels.
When the engine generates power, it is transmitted through the transmission or transfer case, which determines the appropriate gear ratio. The rear drive shaft then transmits this torque to the rear differential, which further distributes power to the rear wheels.
2. Torque Transmission:
The primary function of the rear drive shaft is to transmit torque from the engine to the rear wheels. Torque is the rotational force generated by the engine, and it is essential for propelling the vehicle forward.
As the engine produces torque, it is transferred to the transmission or transfer case. From there, the torque is sent through the rear drive shaft to the rear differential. The rear differential then splits the torque and sends it to the rear wheels, allowing them to rotate and propel the vehicle.
3. Power Distribution:
The rear drive shaft plays a critical role in distributing power evenly between the rear wheels. In vehicles with rear-wheel drive systems, the rear drive shaft ensures that power is distributed to both wheels, enabling balanced propulsion.
By transmitting torque from the engine to the rear differential, the rear drive shaft allows the differential to distribute power to both rear wheels based on traction conditions. This power distribution ensures that both wheels contribute to vehicle propulsion and provides stability and control during acceleration and cornering.
4. Suspension Movement Compensation:
Another important function of the rear drive shaft is to compensate for the movement of the suspension system. The suspension system allows the wheels to move up and down independently to absorb bumps, uneven road surfaces, and other disturbances.
As the suspension moves, the distance between the transmission or transfer case and the rear differential changes. The rear drive shaft accommodates this movement by expanding or contracting its length, allowing the rear wheels to move vertically while maintaining a continuous torque transmission.
5. Drive System Efficiency:
An efficiently operating rear drive shaft contributes to the overall efficiency of the vehicle’s drivetrain system. By effectively transmitting torque from the engine to the rear wheels, it minimizes power losses and ensures optimal power delivery.
Efficiency in power transmission reduces energy waste and maximizes the vehicle’s performance and fuel efficiency. A well-maintained rear drive shaft with proper lubrication and alignment helps minimize friction and mechanical losses, maximizing the effectiveness of the drivetrain system.
6. Four-Wheel Drive Capability:
In vehicles equipped with four-wheel drive systems, the rear drive shaft is a crucial component for engaging the front wheels for propulsion. In these systems, the rear drive shaft transfers torque to the transfer case, which then distributes power to the front and rear differentials.
By transmitting torque to the transfer case, the rear drive shaft enables four-wheel drive capability, allowing the vehicle to engage all four wheels for enhanced traction and off-road performance.
In summary, a rear drive shaft is a key component in a vehicle’s drivetrain system. It serves as a drivetrain connection, transmits torque from the engine to the rear wheels, distributes power between the rear wheels, compensates for suspension movement, enhances drive system efficiency, and facilitates four-wheel drive capability. By fulfilling these functions, the rear drive shaft contributes to the vehicle’s propulsion, stability, and overall performance.
editor by CX 2023-11-18