China Good quality High Strength Forged Front Drive Shaft

Product Description

   

Product Description

Product Name:  High Strength Forged Front Drive Shaft 

Material: 40CrMo

Weight: From 0.2kg to 5kg

Packing: Wooden case

Minimum Order: 1000pcs

Customization: Available based on your drawings or sample

Company Name: HiHangZhou Precision Forging Technology Co., Ltd.

 

Process Die Forging
Material Stainless Steel, Carbon Steel, Alloy Steel 
Weight 0.1Kg~20Kg
Heat Treatment Quenching, Annealing,Tempering,Normalizing, Quenching and Tempering
Testing instrument  composition testing Spectrometer, Metallographic microscope
Performance testing Hardness tester, Tensile testing machine
Size Measuring  CMM,Micrometer, Vernier Caliper, Depth Caliper, feeler gauge
Thread Gauge , Height Gauge
Roughness Ra1.6~Ra6.3
Machining Equipment CNC Center , CNC Machines, Turning, Drilling, Milling, boring machine,Grinding Machines,
Wire EDM,Laser Cutting&Welding, Plasma Cutting &Welding, EDM etc.
Quality control Sampling inspection of raw materials and semi-finished products, 100% Inspection of finished products  
Surface Treatment Shot Blast ,  Powder Coating, Polishing, Galvanized , Chrome Plated   
Production Capacity 60000T / Years
Lead Time Normally 30 – 45 Days.
Payment Terms T/T , L/C 
Material Standard ASTM , AISI , DIN , BS, JIS, GB,
Certification ISO9001:2008, IATF16949:2016

Products Quality Control

Quality control at HiHangZhou Precision Forging Technology Co., Ltd. involves meticulous inspection and control of incoming materials, production processes, and finished products. The quality control process includes:

  1. Analysis of incoming raw materials using a metallographic microscope to ensure the chemical composition meets production requirements.
  2. Timely sampling during production to ensure defect-free products and address any quality issues promptly.
  3. Utilization of a magnetic particle flaw detector to detect hidden cracks or defects in metal parts.
  4. Sampling of finished metal parts for mechanical performance tests, size measurement, and 100% manual surface quality inspection.

Check out the pictures of the relevant testing equipment below:

 

Quality Management System Control

At HiHangZhou Precision Forging Technology Co., Ltd., we adhere to strict system management in accordance with ISO9001 and TS16949 quality standards. Our production site implements 5S lean production management to ensure efficiency and quality.

Production Management Site:

Our production management site is dedicated to upholding the highest quality standards to meet the needs of our customers.

 

Our Advantages:

Brand

As a subsidiary of the esteemed HiHangZhou Group, a globally recognized high-end machinery manufacturing enterprise, we have a CHINAMFG reputation for collaboration with renowned companies worldwide.

Technology

With over 25 years of experience in forging and casting equipment manufacturing, our team of technicians and R&D personnel ensures the production of high-quality products efficiently.

Service

We offer custom and standard manufacturing services with a focus on quality and timely delivery, supported by effective communication channels.

Culture

Our unique corporate culture fosters individual potential and drives sustainable company growth.

Social Responsibility

Committed to low-carbon environmental practices, energy conservation, and emission reduction, we are a leading example of responsible production in our local community.

Company Culture

Our Vision

To become 1 of the leading companies.

Our Mission

To become a platform for employees to realize their dreams.

To become a transforming and upgrading pacemaker of Chinese enterprises.

To set national brands with pride.

Our Belief

Strive to build the company into an ideal platform for entrepreneurs to realize their self-worth and contribute to society.

Values

Improvement is innovation, everyone can innovate.

Innovation inspired and failures tolerated.

 

Frequently Asked Questions

  1. Q: Are you a trading company or a manufacturer?
    A: We are a manufacturer of forging products, casting products, and have high machining capabilities.
  2. Q: What series products do you offer?
    A: We specialize in forming processing of ferrous metals through casting, forging, and machining for various industries.
  3. Q: Do you provide samples? Is it free?
    A: Yes, we provide samples following traditional practices, with customers covering freight costs.
  4. Q: Is OEM available?
    A: Yes, OEM services are available.
  5. Q: What’s your quality guarantee?
    A: We prioritize continuous product quality improvement, backed by strict quality control measures and certifications like ISO/TS16949 and SGS.
  6. Q: How about the Packing?
    A: We typically use iron boxes or wooden cases, customizable based on customer preferences.
  7. Q: What is your minimum order quantity?
    A: Minimum order quantities vary based on product features such as material, weight, and construction.
  8. Q: What is the lead time?
    A: Lead times for new dies or molds and production vary but typically range from 30-45 days.
  9. Q: What payment methods do you accept?
    A: Payments can be made via T/T or L/C with a 30% deposit in advance and 70% balance against the copy of B/L.

Certification

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Processing Object: Metal
Molding Style: Forging
Molding Technics: Pressure Casting
Samples:
US$ 20/Piece
1 Piece(Min.Order)

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Order Sample

Customization:
Available

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Customized Request

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

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Can Rear Drive Shafts Be Adapted for Use in Various Automotive and Industrial Settings?

Rear drive shafts are versatile components that can be adapted for use in various automotive and industrial settings. While their primary function is to transfer power from the engine or transmission to the rear wheels of a vehicle, their design and characteristics allow for customization and integration into different applications. Here’s a detailed explanation of how rear drive shafts can be adapted for use in different settings:

1. Automotive Applications:

Rear drive shafts are commonly used in a wide range of automotive applications, including passenger cars, SUVs, trucks, and commercial vehicles. They are designed to accommodate different drivetrain configurations, such as rear-wheel drive (RWD), four-wheel drive (4WD), and all-wheel drive (AWD). Rear drive shafts can be adapted to specific vehicle models by considering factors such as length, diameter, material selection, and joint type (u-joints or CV joints). Additionally, rear drive shafts can be modified for high-performance vehicles or off-road applications, where they may require enhanced strength, improved balance, or increased articulation capability.

2. Industrial Machinery:

Aside from automotive applications, rear drive shafts can be adapted for use in various industrial machinery. These applications often involve the transfer of power from the engine or motor to driven components, such as pumps, generators, compressors, or industrial equipment. Rear drive shafts used in industrial settings may have different design considerations compared to automotive applications. They may need to withstand higher torque loads, operate under harsh environmental conditions, or have specific dimensional requirements to fit within the machinery’s space constraints. Customization of rear drive shafts allows for seamless integration into diverse industrial applications.

3. Agricultural Equipment:

Rear drive shafts find utility in agricultural equipment as well. Tractors, combines, and other agricultural machinery often require the transfer of power to various implements, such as plows, seeders, or harvesters. Rear drive shafts can be adapted for use in these applications by considering the specific power requirements, torque limitations, and environmental conditions encountered in agricultural settings. They may need to be designed for durability, resistance to debris and moisture, and ease of maintenance. Agricultural rear drive shafts can vary in size, configuration, and material depending on the specific machinery and its intended use.

4. Construction and Off-Road Equipment:

In construction and off-road equipment, rear drive shafts are utilized to transfer power to drivetrain components, such as axles or wheels. These applications often involve challenging operating conditions, including uneven terrain, heavy loads, and extreme temperatures. Rear drive shafts adapted for construction and off-road equipment may require additional reinforcement, specialized joints, or protective coatings to withstand the demanding environments. They may also feature enhanced articulation capability to accommodate the suspension movements and maintain power transfer during off-road or rough terrain operation.

5. Specialized Vehicles and Custom Applications:

Rear drive shafts can be customized and adapted for specialized vehicles and unique applications. Examples include racing cars, military vehicles, armored vehicles, and custom-built off-road vehicles. These applications often demand specific performance characteristics, such as lightweight materials for improved acceleration, high-strength alloys for durability, or advanced joint designs for enhanced articulation. Rear drive shafts can be engineered to meet the unique requirements of these specialized vehicles and custom applications, ensuring efficient power transfer while withstanding the challenges posed by their intended use.

6. Retrofitting and Upgrades:

Rear drive shafts can also be adapted through retrofitting or upgrades to improve the performance or functionality of existing vehicles or machinery. Upgrading to stronger materials, replacing worn-out joints, or modifying the drive shaft’s length or diameter can enhance power transfer efficiency, reduce vibration, or accommodate changes in the vehicle’s configuration. Retrofitting rear drive shafts allows for customization and optimization without the need for complete system redesign, making it a cost-effective way to adapt existing equipment to new requirements or to address specific performance issues.

In summary, rear drive shafts can be adapted for use in various automotive and industrial settings by considering factors such as drivetrain configuration, power requirements, environmental conditions, and specific application needs. Whether it’s for automotive, industrial machinery, agricultural equipment, construction and off-road vehicles, specialized vehicles, or retrofitting purposes, rear drive shafts offer versatility and customization options to ensure efficient power transfer and reliable operation in diverse settings.

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Can Rear Drive Shafts Be Customized for Specific Vehicle Configurations or Upgrades?

Rear drive shafts can indeed be customized to accommodate specific vehicle configurations or upgrades. Customization allows for optimal fitment, performance, and compatibility with modified drivetrain systems or unique vehicle configurations. Here’s a detailed explanation of how rear drive shafts can be customized for specific vehicle configurations or upgrades:

1. Length and Diameter:

Custom rear drive shafts can be manufactured with specific lengths and diameters to suit different vehicle configurations. When modifying a vehicle’s drivetrain, such as installing a lift kit, altering suspension components, or changing the transmission or differential, the drive shaft’s length and diameter may need to be adjusted accordingly. Modifying these dimensions ensures proper alignment and engagement with the transmission output shaft and differential input flange, allowing for smooth and efficient power transfer.

2. Material Selection:

Custom rear drive shafts can be crafted from different materials depending on the specific vehicle requirements or upgrades. While steel is commonly used for its strength and durability, alternative materials like aluminum or carbon fiber can be chosen to reduce weight and improve overall vehicle performance. The choice of material will depend on factors such as the vehicle’s weight, power output, intended use, and budget considerations.

3. U-Joints and CV Joints:

U-joints and CV joints are critical components of rear drive shafts, allowing for flex and rotational movement while transmitting torque. When customizing a rear drive shaft, the type and size of U-joints or CV joints can be selected based on the specific vehicle configuration or upgrade. Heavy-duty or high-performance U-joints or CV joints may be chosen to handle increased power, torque, or off-road demands. Upgraded joints can provide improved strength, reliability, and articulation angles, ensuring optimal performance in modified drivetrain setups.

4. Balancing and Harmonics:

Custom rear drive shafts can be carefully balanced to minimize vibrations and harmonics. Balancing is crucial to ensure smooth operation and prevent excessive wear on drivetrain components. When modifying or upgrading the vehicle’s drivetrain, changes in weight distribution, rotational speeds, or component stiffness can affect the dynamic balance of the drive shaft. Custom balancing techniques, such as precision weights or dynamic balancing machines, can be employed to achieve optimal balance and reduce vibrations, ensuring a comfortable and reliable driving experience.

5. Performance Enhancements:

Custom rear drive shafts can be tailored to enhance performance in specific vehicle configurations or upgrades. For example, in high-performance applications or off-road vehicles, reinforced drive shafts with thicker walls or additional gussets can be fabricated to handle increased power and torque loads. Upgraded materials, such as heat-treated alloys, can be utilized to improve strength and durability. By customizing the rear drive shaft, vehicle owners can ensure that the drivetrain system can effectively handle the demands of their specific applications.

6. Compatibility with Differential Ratios:

When changing the differential gear ratios in a vehicle, the rear drive shaft’s rotational speed and torque requirements may be affected. Custom rear drive shafts can be designed to accommodate these changes in gear ratios, ensuring proper torque transmission and maintaining compatibility between the transmission, transfer case (if applicable), and the differential. This customization helps maintain optimal drivetrain performance and prevents potential driveline vibrations or failures that may arise from mismatched gear ratios.

7. Professional Consultation and Expertise:

Customizing rear drive shafts for specific vehicle configurations or upgrades often requires professional consultation and expertise. Working with experienced drivetrain specialists, automotive engineers, or aftermarket manufacturers can help ensure that the customization aligns with the vehicle’s requirements and performance goals. These experts can provide valuable insights and recommendations, taking into account factors such as vehicle weight, powertrain modifications, intended use, and budget constraints.

In summary, rear drive shafts can be customized to suit specific vehicle configurations or upgrades. Customization options include adjusting the length and diameter, selecting appropriate materials, choosing the right type and size of U-joints or CV joints, balancing the drive shaft, incorporating performance enhancements, ensuring compatibility with differential ratios, and seeking professional consultation and expertise. By customizing rear drive shafts, vehicle owners can optimize drivetrain performance, ensure compatibility with modified configurations, and meet the unique demands of their specific applications or upgrades.

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Which Types of Vehicles Commonly Use Rear Drive Shafts in Their Drivetrain?

Rear drive shafts are a common feature in several types of vehicles, particularly those that utilize rear-wheel drive (RWD) or four-wheel drive (4WD) drivetrain configurations. These vehicles rely on rear drive shafts to transmit power from the engine or transmission to the rear wheels. Here’s a detailed explanation of the types of vehicles that commonly use rear drive shafts in their drivetrain:

1. Rear-Wheel Drive (RWD) Vehicles:

Rear drive shafts are most commonly found in RWD vehicles. In RWD configurations, the engine’s power is sent to the rear wheels through the transmission and rear differential. The rear drive shaft connects the output of the transmission or transfer case to the input of the rear differential, allowing power transmission to the rear wheels. This setup is commonly used in sports cars, luxury sedans, pickup trucks, and some SUVs.

2. Four-Wheel Drive (4WD) and All-Wheel Drive (AWD) Vehicles:

Many 4WD and AWD vehicles also utilize rear drive shafts as part of their drivetrain systems. These vehicles provide power to all four wheels, enhancing traction and off-road capability. In 4WD systems, the rear drive shaft transfers power from the transfer case to the rear differential and front differential, enabling torque distribution to both the front and rear wheels. This setup is commonly found in off-road vehicles, SUVs, trucks, and some performance cars.

3. Trucks and Commercial Vehicles:

Rear drive shafts are essential components in trucks and commercial vehicles. These vehicles often have rear-wheel drive or part-time 4WD systems to handle heavy loads, towing, and demanding work conditions. The rear drive shafts in trucks and commercial vehicles are designed to endure higher torque and load capacities, ensuring reliable power transmission to the rear wheels.

4. SUVs and Crossovers:

Many SUVs and crossovers employ rear drive shafts, especially those with RWD or 4WD/AWD configurations. These vehicles often prioritize versatility, off-road capability, and towing capacity. Rear drive shafts enable power transmission to the rear wheels, enhancing traction and stability both on and off the road. SUVs and crossovers with 4WD or AWD systems can distribute torque to all four wheels, improving performance in various weather and terrain conditions.

5. Performance and Sports Cars:

Performance and sports cars frequently utilize rear drive shafts as part of their drivetrain systems. RWD configurations are common in these vehicles, as they offer better weight distribution, improved handling, and enhanced control during high-performance driving. Rear drive shafts enable efficient power delivery to the rear wheels, contributing to the vehicle’s acceleration, stability, and overall performance.

6. Muscle Cars and Classic Vehicles:

Muscle cars and classic vehicles often feature rear drive shafts due to their traditional RWD setups. These vehicles evoke a nostalgic driving experience and typically prioritize power and rear-wheel traction. Rear drive shafts play a crucial role in transmitting power and torque from the engine to the rear wheels, allowing muscle cars and classic vehicles to deliver the desired performance and driving dynamics.

In summary, rear drive shafts are commonly found in various types of vehicles, including RWD vehicles, 4WD/AWD vehicles, trucks, SUVs, crossovers, performance cars, muscle cars, and classic vehicles. These vehicles rely on rear drive shafts to transmit power from the engine or transmission to the rear wheels, ensuring efficient power delivery, traction, and drivetrain performance.

China Good quality High Strength Forged Front Drive Shaft  China Good quality High Strength Forged Front Drive Shaft
editor by CX 2024-04-11