China manufacturer Electric Motor Drive Axle Bus Parts Rear Axle Half Shaft

Product Description

The illustration of Rear Axle

 

Suspension Model

AR115

 

 

Rated load(kg)

115000

Brake Type

Disc/Drum

Rim Distance(mm)

1832

Max out Torque(Nm)

30000

Distribution Circle

10*335

Flange Type

Plain Flange

Ratio

3.15~6.17

Applicable Bus

7m Bus

Wheel Hub Type

Bearing Unit

Weight(oil included)(kg)

690()Drum)/630(Disc)

The Detailed Drawing of Defined Rear Axle

Type: FRONT AXLEAF 2.2~2.7                                                                                                   Type: FRONT AXLE–AF 5.5

Application: 5~7 m Coach/City Bus                                                                                               Application: 10~11 m Coach/City Bus

                                                                  

Type: FRONT AXLE–AF 75                                                                                            Type: REAR AXLE–AR 40

Application: OVER 11 m Coach/City Bus                                                                       Application: 5~8m Coach/City Bus
Economy of The Axle and Suspension

In order to improve the axle and suspension quality, improve customer car experience, reduce after-sales maintenance costs, fully learn from domestic and foreign advanced axle technology, especially in the axle wheel edge unique innovation, from grease lubricated wheel edge, to oil lubricated wheel edge, and then to the maintainance free axle ans suspension wheel edge, compared with the previous generation, there is a qualitative leap. Among them, there are 2 kinds of maintenance-free wheel edge: oil lubrication maintenance-free (generally 500,000 km maintenance-free) and integrated maintenance-free (namely bearing unit, 5 years / 800,000 km maintenance-free).

Company Profile

 DUOYUAN AUTOMOBILE EQUIPMENT CO.LTD

Duoyuan automobile equipment, covers an area of more than 100 acres and has over 300 employees, including more than 90 professionals and technical personnel, more than 10 senior engineers, and more than 30 intermediate engineers.

Our goal is to become the third party professional auto parts supplier with innovative spirit and leading technology. With continuous construction and development for 16 years, we have cooperate with YuTong Group for a term strategy. Current product market volume: Over 400,000 pieces of bus special axles, over 250,000 kits of bus air suspensions; annual production capacity: 100,000 pieces of bus special axle and 50,000 kits of bus air suspensions. In 2018, our sales exceeded RMB 1.5 billion.

At present, our products are mainly bus-oriented, providing matching products to full ranges of models such as passenger bus, tourist bus, group bus, public transportation bus, school buses and new energy bus; Also, we are actively expanding truck and other commercial vehicle markets. Our products are sold to more than 130 countries and regions in the world such as Cuba, Venezuela, Russia, Iran and Saudi Arabia as parts of complete vehicle.

In order to realize a better future, we, by upholding the spirit of exploration, learn widely from others’ strong points and absorb foreign and domestic advanced experience, and strive for the development of China’s automotive equipment.

FAQ

Q:Are you trading company or manufacturer?

A: We are factory who have been specializing in designing and manufacturing axle and suspension for 20 years .
Q:Can your products be customized or modified?

A: We can design and develop the axl and suspension according to customers’ requirements and vehicle parameters .
Q: What is your terms of payment ?
A: 100% Advance payment by T/T after signing the contract.
Q: What is your terms of packing?
A: Generally, we put buggy axle on Wooden pallets,Stretch film fixed in wooden box . Or Customer required.
Q: How long is your delivery time?
A: Generally it is 15-25 days if the goods are in stock. or it is 35-45 days if the goods are not in stock, it is according to
quantity.
Q: What is your axl sample policy?
A: We can supply the buggy axle sample if we have ready parts in stock, but the customers have to pay the sample cost and he courier cost.Please contact with me with buggy axle.
Q. Do you test all your buggy axle before delivery?
A: Yes, we have 100% test before delivery
Q: How do you make our business long-term and good relationship?
A:1. We keep axle and suspension a good quality and competitive price to ensure our customers benefit ;
2. We respect every customer as our friend and we sincerely do business and make friends with them, no matter where they come from.

After-sales Service: 1 Year
Condition: New
Axle Number: 1
Application: Bus
Certification: ISO
Material: Steel
Customization:
Available

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Customized Request

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What Maintenance Practices Are Essential for Prolonging the Lifespan of Rear Drive Shafts?

Maintaining rear drive shafts is essential for ensuring their longevity and optimal performance. By following proper maintenance practices, you can prolong the lifespan of rear drive shafts and prevent premature failures. Here are the key maintenance practices that are essential for maximizing the lifespan of rear drive shafts:

1. Regular Inspection:

Performing regular inspections is crucial for identifying any early signs of wear, damage, or misalignment in the rear drive shaft. Inspect the drive shaft for any visible cracks, dents, or corrosion. Pay attention to the condition of the universal joints (u-joints) or constant velocity (CV) joints, as they are prone to wear. Look for excessive play or looseness in the joints, and check for leaks or torn boots that could allow dirt and moisture to enter. Regular inspections help catch potential issues before they escalate and cause significant damage to the drive shaft.

2. Lubrication:

Proper lubrication of the drive shaft’s u-joints or CV joints is critical for reducing friction, preventing wear, and maintaining smooth operation. Consult the manufacturer’s guidelines to determine the recommended lubricant and interval for greasing the joints. Use high-quality lubricants that are compatible with the specific joint type and follow the correct greasing procedure. Insufficient lubrication can lead to accelerated wear and premature failure of the drive shaft. Regularly inspect the joints’ condition during the greasing process to ensure they are adequately lubricated and in good working order.

3. Balancing and Alignment:

Keep the rear drive shaft properly balanced and aligned to prevent vibrations and excessive stress on the drivetrain components. If you notice vibrations, especially at higher speeds, have the drive shaft’s balance checked by a professional. Imbalances can occur due to the accumulation of dirt or debris, damaged balancing weights, or wear on the drive shaft. Similarly, if you experience driveline vibrations or notice uneven tire wear, it may indicate misalignment. Have the drive shaft alignment checked and adjusted as necessary. Proper balancing and alignment contribute to a smoother and more reliable operation, minimizing wear on the drive shaft.

4. Protection from Moisture and Contaminants:

Rear drive shafts are susceptible to moisture, dirt, and other contaminants that can lead to corrosion, accelerated wear, and joint failure. Avoid driving through deep water or muddy conditions that can submerge or coat the drive shaft with corrosive substances. If the drive shaft becomes wet or dirty, clean it promptly using a gentle stream of water and mild soap, and ensure it is thoroughly dried. Applying a protective coating or lubricant to exposed surfaces can help prevent corrosion. Additionally, inspect and replace damaged or torn joint boots to prevent dirt and moisture from entering and causing damage.

5. Proper Torque and Fastener Inspection:

Ensure that all fasteners, such as bolts and nuts, are tightened to the manufacturer’s specified torque values. Loose or improperly tightened fasteners can lead to vibrations, misalignment, and damage to the drive shaft. Regularly inspect the fasteners for any signs of loosening or damage and tighten them as necessary. During maintenance or repairs that involve removing the drive shaft, ensure that the fasteners are properly reinstalled and torqued to the recommended specifications. Following the correct torque values and fastener inspection practices helps maintain the integrity and safety of the rear drive shaft.

6. Professional Maintenance and Repairs:

While some maintenance tasks can be performed by vehicle owners, certain maintenance and repair procedures are best left to professionals with specialized knowledge and equipment. If you encounter significant issues, such as severe wear, damaged joints, or suspected balance or alignment problems, it is advisable to consult a qualified mechanic or drivetrain specialist. They can conduct thorough inspections, provide accurate diagnoses, and perform the necessary repairs or replacements to ensure the rear drive shaft’s longevity and proper functioning.

7. Follow Manufacturer Guidelines:

Always refer to the vehicle manufacturer’s guidelines and recommendations for maintenance practices specific to your vehicle’s rear drive shaft. Manufacturers provide valuable information regarding maintenance intervals, lubrication requirements, inspection procedures, and other important considerations. Adhering to these guidelines ensures that you follow the best practices and requirements specified for your particular drive shaft model, contributing to its prolonged lifespan.

In summary, regular inspection, proper lubrication, balancing and alignment, protection from moisture and contaminants, proper torque and fastener inspection, professional maintenance and repairs when necessary, and following manufacturer guidelines are essential maintenance practices for prolonging the lifespan of rear drive shafts. By implementing these practices, you can enhance the reliability, durability, and performanceof the rear drive shaft, ultimately extending its lifespan and reducing the risk of unexpected failures or costly repairs.

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Can Rear Drive Shafts Be Customized for Specific Vehicle Configurations or Upgrades?

Rear drive shafts can indeed be customized to accommodate specific vehicle configurations or upgrades. Customization allows for optimal fitment, performance, and compatibility with modified drivetrain systems or unique vehicle configurations. Here’s a detailed explanation of how rear drive shafts can be customized for specific vehicle configurations or upgrades:

1. Length and Diameter:

Custom rear drive shafts can be manufactured with specific lengths and diameters to suit different vehicle configurations. When modifying a vehicle’s drivetrain, such as installing a lift kit, altering suspension components, or changing the transmission or differential, the drive shaft’s length and diameter may need to be adjusted accordingly. Modifying these dimensions ensures proper alignment and engagement with the transmission output shaft and differential input flange, allowing for smooth and efficient power transfer.

2. Material Selection:

Custom rear drive shafts can be crafted from different materials depending on the specific vehicle requirements or upgrades. While steel is commonly used for its strength and durability, alternative materials like aluminum or carbon fiber can be chosen to reduce weight and improve overall vehicle performance. The choice of material will depend on factors such as the vehicle’s weight, power output, intended use, and budget considerations.

3. U-Joints and CV Joints:

U-joints and CV joints are critical components of rear drive shafts, allowing for flex and rotational movement while transmitting torque. When customizing a rear drive shaft, the type and size of U-joints or CV joints can be selected based on the specific vehicle configuration or upgrade. Heavy-duty or high-performance U-joints or CV joints may be chosen to handle increased power, torque, or off-road demands. Upgraded joints can provide improved strength, reliability, and articulation angles, ensuring optimal performance in modified drivetrain setups.

4. Balancing and Harmonics:

Custom rear drive shafts can be carefully balanced to minimize vibrations and harmonics. Balancing is crucial to ensure smooth operation and prevent excessive wear on drivetrain components. When modifying or upgrading the vehicle’s drivetrain, changes in weight distribution, rotational speeds, or component stiffness can affect the dynamic balance of the drive shaft. Custom balancing techniques, such as precision weights or dynamic balancing machines, can be employed to achieve optimal balance and reduce vibrations, ensuring a comfortable and reliable driving experience.

5. Performance Enhancements:

Custom rear drive shafts can be tailored to enhance performance in specific vehicle configurations or upgrades. For example, in high-performance applications or off-road vehicles, reinforced drive shafts with thicker walls or additional gussets can be fabricated to handle increased power and torque loads. Upgraded materials, such as heat-treated alloys, can be utilized to improve strength and durability. By customizing the rear drive shaft, vehicle owners can ensure that the drivetrain system can effectively handle the demands of their specific applications.

6. Compatibility with Differential Ratios:

When changing the differential gear ratios in a vehicle, the rear drive shaft’s rotational speed and torque requirements may be affected. Custom rear drive shafts can be designed to accommodate these changes in gear ratios, ensuring proper torque transmission and maintaining compatibility between the transmission, transfer case (if applicable), and the differential. This customization helps maintain optimal drivetrain performance and prevents potential driveline vibrations or failures that may arise from mismatched gear ratios.

7. Professional Consultation and Expertise:

Customizing rear drive shafts for specific vehicle configurations or upgrades often requires professional consultation and expertise. Working with experienced drivetrain specialists, automotive engineers, or aftermarket manufacturers can help ensure that the customization aligns with the vehicle’s requirements and performance goals. These experts can provide valuable insights and recommendations, taking into account factors such as vehicle weight, powertrain modifications, intended use, and budget constraints.

In summary, rear drive shafts can be customized to suit specific vehicle configurations or upgrades. Customization options include adjusting the length and diameter, selecting appropriate materials, choosing the right type and size of U-joints or CV joints, balancing the drive shaft, incorporating performance enhancements, ensuring compatibility with differential ratios, and seeking professional consultation and expertise. By customizing rear drive shafts, vehicle owners can optimize drivetrain performance, ensure compatibility with modified configurations, and meet the unique demands of their specific applications or upgrades.

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Can You Explain the Role of a Rear Drive Shaft in Power Distribution to the Wheels?

A rear drive shaft plays a crucial role in power distribution to the wheels of a vehicle. It is responsible for transmitting torque from the engine or transmission to the rear wheels, enabling propulsion and controlling the distribution of power. Here’s a detailed explanation of the role of a rear drive shaft in power distribution to the wheels:

1. Torque Transmission:

One of the primary functions of a rear drive shaft is to transmit torque from the engine or transmission to the rear wheels of a vehicle. Torque is the rotational force generated by the engine, and it is essential for powering the wheels and enabling vehicle movement.

As the engine or transmission produces torque, it is transferred through the drivetrain system, which includes the rear drive shaft. The rear drive shaft serves as a mechanical link, transmitting the torque from the engine or transmission to the rear differential.

2. Rear Differential:

The rear differential is a component that sits between the rear drive shaft and the rear wheels. Its primary function is to distribute torque received from the rear drive shaft to the individual rear wheels.

When torque is transmitted through the rear drive shaft, it reaches the rear differential. The rear differential then splits the torque into two outputs, one for each rear wheel. This distribution of torque allows the wheels to rotate at different speeds when turning, ensuring smooth and controlled vehicle maneuverability.

3. Power Distribution:

A rear drive shaft plays a critical role in power distribution between the rear wheels. By transmitting torque to the rear differential, it enables the differential to distribute power to each wheel based on traction conditions and driving demands.

When a vehicle is in motion, the rear wheels may encounter different road conditions or have varying levels of traction. The rear differential, controlled by the rear drive shaft, ensures that power is distributed to the wheels with better traction, enhancing overall vehicle stability and control.

4. Drive System Configuration:

The presence of a rear drive shaft is often associated with specific drive system configurations in vehicles. Rear-wheel drive (RWD) vehicles typically employ a rear drive shaft to transfer power from the engine or transmission to the rear wheels.

In RWD vehicles, the rear drive shaft is an integral part of the drivetrain system. It allows the engine’s power to be directed to the rear wheels, providing the necessary propulsion for the vehicle to move forward or backward.

5. Four-Wheel Drive Capability:

In vehicles equipped with four-wheel drive (4WD) or all-wheel drive (AWD) systems, the rear drive shaft also plays a role in power distribution to all four wheels. In these systems, the rear drive shaft transfers torque to the transfer case, which distributes power to both the front and rear differentials.

The transfer case receives torque from the rear drive shaft and splits it between the front and rear axles, allowing power to be distributed to all four wheels. This enables enhanced traction, off-road capability, and improved vehicle performance in various driving conditions.

In summary, the rear drive shaft is a critical component in power distribution to the wheels of a vehicle. It transmits torque from the engine or transmission to the rear differential, which distributes power to the rear wheels. The rear drive shaft enables power distribution between the wheels, ensures stability and control, and is integral to specific drive system configurations, such as rear-wheel drive and four-wheel drive. Its role is essential in enabling vehicle propulsion and optimizing power distribution for various driving conditions.

China manufacturer Electric Motor Drive Axle Bus Parts Rear Axle Half Shaft  China manufacturer Electric Motor Drive Axle Bus Parts Rear Axle Half Shaft
editor by CX 2023-09-14