Product Description
Product Description
Product Name: Vehicle Components Forged Drive Shaft Yoke
Material: 40CrMo
Weight: From 0.2kg to 5kg
Packing: Wooden case
Minimum Order: 1000pcs
Customization: Available based on your drawings or sample
Introducing the Tractor PTO Driveshaft Drive Shaft by HiHangZhou Precision Forging Technology Co., Ltd. This heavy-duty forged steel slip yoke is designed to provide durability and reliability for your agricultural needs. With a weight range from 0.2kg to 5kg, this driveshaft is suitable for various tractor models. Each unit is carefully packed in a wooden case to ensure safe delivery. Take advantage of our customization option to tailor the product to your specific requirements. Order now to experience the quality and precision of HiHangZhou Precision Forging Technology Co., Ltd.
| Process | Die Forging | |
| Material | Stainless Steel, Carbon Steel, Alloy Steel | |
| Weight | 0.1Kg~20Kg | |
| Heat Treatment | Quenching, Annealing,Tempering,Normalizing, Quenching and Tempering | |
| Testing instrument | composition testing | Spectrometer, Metallographic microscope |
| Performance testing | Hardness tester, Tensile testing machine | |
| Size Measuring | CMM,Micrometer, Vernier Caliper, Depth Caliper, feeler gauge | |
| Thread Gauge , Height Gauge | ||
| Roughness | Ra1.6~Ra6.3 | |
| Machining Equipment | CNC Center , CNC Machines, Turning, Drilling, Milling, boring machine,Grinding Machines, | |
| Wire EDM,Laser Cutting&Welding, Plasma Cutting &Welding, EDM etc. | ||
| Quality control | Sampling inspection of raw materials and semi-finished products, 100% Inspection of finished products | |
| Surface Treatment | Shot Blast , Powder Coating, Polishing, Galvanized , Chrome Plated | |
| Production Capacity | 60000T / Years | |
| Lead Time | Normally 30 – 45 Days. | |
| Payment Terms | T/T , L/C | |
| Material Standard | ASTM , AISI , DIN , BS, JIS, GB, | |
| Certification | ISO9001:2008, IATF16949:2016 | |
Products Quality Control
Quality control involves the inspection and control of incoming materials, production processes, and finished products. The quality control process at HiHangZhou Precision Forging Technology Co., Ltd. includes:
- Analysis of incoming raw materials using metallographic microscope to ensure chemical composition meets production requirements.
- Timely sampling during production to ensure products are defect-free and handle any quality issues.
- Use of magnetic particle flaw detector to detect hidden cracks or defects in metal parts.
- Sampling of finished metal parts for mechanical performance tests, size measurement, and 100% manual surface quality inspection.
For a visual representation, please refer to the relevant testing equipment pictures provided by HiHangZhou Precision Forging Technology Co., Ltd.
Quality Management System Control
We strictly adhere to ISO9001 and TS16949 quality standards in our system management. Additionally, we implement 5S lean production management on our production site.
The production management site is as follows:
Our Advantages:
Brand: Our parent company, HiHangZhou Group, is a world-renowned high-end machinery manufacturing enterprise with 40 domestic subsidiaries and branches and 8 foreign manufacturing plants. With long-term experience and a good reputation in cooperation with world-renowned enterprises.
Technology: We have a complete production process and equipment research and development capabilities for ferrous metals forming. With over 25 years of production experience in forging equipment and casting equipment manufacturers, one-third of our company’s employees are technicians and R&D personnel, ensuring high-quality products are produced efficiently.
Service: We provide custom and standard manufacturing services with multiple manufacturing process integrations. The quality and delivery of products are fully guaranteed, with quick and effective communication abilities.
Culture: Our unique corporate culture unleashes the potential of individuals and provides strong vitality for the sustainable development of the company.
Social Responsibility: Our company strictly implements low-carbon environmental protection, energy-saving, and emission-reduction production, serving as a benchmark enterprise in the local region.
Company Culture
Our Vision
To become 1 of the leading companies.
Our Mission
To become a platform for employees to realize their dreams.
To become a transforming and upgrading pacemaker of Chinese enterprises.
To set national brands with pride.
Our Belief
Strive to build the company into an ideal platform for entrepreneurs to realize their self-worth and contribute to society.
Values
Improvement is innovation, everyone can innovate.
Innovation inspired and failures tolerated.
Frequently Asked Questions
- Q: Are you a trading company or a manufacturer?
A: We are a manufacturer specializing in forging products, casting products, and machining capabilities. - Q: What series products do you offer?
A: We focus on processing ferrous metals through casting, forging, and machining for various industries. - Q: Do you provide samples? Is it free?
A: Yes, we provide samples following traditional practices, with customers covering freight costs. - Q: Is OEM available?
A: Yes, we offer OEM services. - Q: What’s your quality guarantee?
A: We prioritize continuous product quality improvement, backed by strict control measures and certifications like ISO/TS16949 and SGS. - Q: How about the packing?
A: We typically use iron boxes or wooden cases, customizable based on customer preferences. - Q: What is your minimum order quantity?
A: Minimum order quantities vary based on product features like material, weight, and construction. - Q: What is the lead time?
A: Lead times range from 30-45 days for new dies or molds, samples, and large batch production, depending on complexity and quantity. - Q: What payment methods do you accept?
A: Payments can be made via T/T or L/C, with a 30% deposit and 70% balance against the copy of B/L.
Certification
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| Processing Object: | Metal |
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| Molding Style: | Forging |
| Molding Technics: | Pressure Casting |
| Samples: |
US$ 20/Piece
1 Piece(Min.Order) | Order Sample |
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| Customization: |
Available
| Customized Request |
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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How Do Rear Drive Shafts Accommodate Variations in Length and Connection Methods?
Rear drive shafts are designed to accommodate variations in length and connection methods to ensure proper fitment and functionality in different vehicle configurations. These variations arise due to differences in vehicle size, drivetrain layout, suspension geometry, and other factors. Rear drive shafts employ several mechanisms and design considerations to adapt to these variations. Here’s a detailed explanation of how rear drive shafts accommodate variations in length and connection methods:
1. Telescoping Design:
Rear drive shafts often incorporate a telescoping design that allows for length adjustments. Telescoping drive shafts consist of two or more tubular sections that can slide in and out of each other, enabling changes in length. This design is beneficial when vehicles have adjustable suspension systems or when there is a need to accommodate variations in the distance between the transmission output shaft and the rear axle. By adjusting the telescoping sections, rear drive shafts can be extended or retracted to match the required length, ensuring proper alignment and engagement of the drivetrain components.
2. Slip Yokes:
Slip yokes are commonly used in rear drive shafts to allow for axial movement and compensate for changes in length. A slip yoke is a splined component that connects the drive shaft to the transmission output shaft. It is designed to slide in and out of the drive shaft, allowing for length adjustments. As the suspension moves or the rear axle travels up and down, the slip yoke accommodates the changes in distance between the transmission and the rear axle, maintaining constant engagement and power transfer. Slip yokes are often used in conjunction with telescoping drive shafts to provide a wider range of length adjustability.
3. Universal Joints (U-Joints) and Constant Velocity (CV) Joints:
Rear drive shafts utilize different types of joints, such as universal joints (U-joints) or constant velocity (CV) joints, to accommodate variations in connection methods. U-joints are commonly used in rear drive shafts and allow for angular movement between two shafts. They can handle misalignment and changes in operating angles, making them suitable for applications where the rear axle and transmission output shaft are not perfectly aligned. CV joints, on the other hand, are used in applications that require constant velocity and smooth power transfer, such as in vehicles with independent rear suspension. CV joints accommodate variations in length and allow for a wider range of articulation angles while maintaining a constant velocity of the drive shaft.
4. Flange Connections and Bolt Patterns:
Rear drive shafts feature flange connections at each end to facilitate attachment to the transmission output shaft and the rear axle. The flanges are designed with specific bolt patterns that correspond to the mating surfaces on the transmission and axle. These bolt patterns ensure proper alignment and secure attachment of the drive shaft to the drivetrain components. The bolt patterns may vary depending on the vehicle manufacturer, drivetrain configuration, and specific model. By accommodating different flange connections and bolt patterns, rear drive shafts can be compatible with a wide range of vehicles and drivetrain layouts.
5. Customization and Engineering:
In some cases, rear drive shafts may require customization and engineering to accommodate specific variations in length and connection methods. Vehicle manufacturers, aftermarket suppliers, and drivetrain specialists have the expertise to design and manufacture custom drive shafts to meet unique requirements. This may involve fabricating drive shafts with specific lengths, spline counts, or joint configurations that are not readily available in standard off-the-shelf options. Customization allows for precise adaptation of rear drive shafts to fit vehicles with non-standard drivetrain configurations or to address specific challenges posed by unique suspension setups or vehicle modifications.
In summary, rear drive shafts accommodate variations in length and connection methods through telescoping designs, slip yokes, universal joints (U-joints), constant velocity (CV) joints, flange connections, bolt patterns, and customization. These features and design considerations ensure proper fitment, alignment, and engagement of the rear drive shaft in different vehicle configurations. By incorporating these mechanisms, rear drive shafts provide the flexibility and adaptability necessary to accommodate variations in length and connection methods, enabling efficient power transfer and reliable operation in diverse drivetrain layouts.
Can You Provide Real-World Examples of Vehicles Where Rear Drive Shafts Are Crucial?
Rear drive shafts play a crucial role in various types of vehicles, particularly those that utilize rear-wheel drive (RWD) or four-wheel drive (4WD) systems. Here are real-world examples of vehicles where rear drive shafts are crucial:
1. Sports Cars and Performance Vehicles:
Many sports cars and high-performance vehicles rely on rear-wheel drive configurations for their dynamic handling and performance characteristics. Rear drive shafts are crucial components in these vehicles as they transfer power from the engine to the rear wheels, enabling efficient acceleration and delivering torque for precise handling. Examples of sports cars where rear drive shafts are crucial include the Chevrolet Corvette, Porsche 911, Ford Mustang, and BMW M3.
2. Pickup Trucks and SUVs:
Pickup trucks and SUVs often employ rear-wheel drive or 4WD systems for their towing and off-road capabilities. Rear drive shafts are essential in these vehicles as they transmit torque from the transmission or transfer case to the rear differential, enabling power distribution to the rear wheels. This configuration allows for improved traction and towing capacity. Examples of vehicles where rear drive shafts are crucial in the pickup truck and SUV segment include the Ford F-150, Chevrolet Silverado, Toyota Tacoma, and Jeep Wrangler.
3. Commercial Vehicles and Vans:
Many commercial vehicles and vans utilize rear-wheel drive for their cargo-carrying capacity and towing capabilities. Rear drive shafts are critical in these vehicles as they transmit power from the engine to the rear wheels, enabling efficient propulsion and load-carrying capabilities. Examples of commercial vehicles and vans where rear drive shafts are crucial include the Mercedes-Benz Sprinter, Ford Transit, Chevrolet Express, and Ram ProMaster.
4. Muscle Cars and Classic Cars:
Muscle cars and classic cars often feature rear-wheel drive configurations, and rear drive shafts are essential components in these vehicles. They transfer torque from the engine to the rear wheels, providing the iconic rear-wheel drive performance and driving experience typically associated with these vehicles. Examples of muscle cars and classic cars where rear drive shafts are crucial include the Chevrolet Camaro, Ford Mustang, Dodge Challenger, and Chevrolet Chevelle.
5. Off-Road and 4×4 Vehicles:
Off-road vehicles and 4×4 vehicles rely on rear drive shafts as part of their drivetrain systems. These vehicles often have a transfer case that distributes power to both the front and rear axles. Rear drive shafts play a critical role in transmitting torque from the transfer case to the rear differential, enabling power delivery to the rear wheels. This configuration allows for improved off-road traction and maneuverability. Examples of off-road and 4×4 vehicles where rear drive shafts are crucial include the Jeep Wrangler, Land Rover Defender, Toyota Land Cruiser, and Ford Bronco.
6. Luxury and Executive Vehicles:
Many luxury and executive vehicles feature rear-wheel drive or all-wheel drive configurations, where rear drive shafts are essential components. Rear drive shafts transmit torque from the transmission or transfer case to the rear differential or rear axle, providing power distribution to the rear wheels. These vehicles prioritize comfort, performance, and refined driving experiences. Examples of luxury and executive vehicles where rear drive shafts are crucial include the Mercedes-Benz S-Class, BMW 7 Series, Audi A8, and Lexus LS.
In summary, rear drive shafts are crucial in a wide range of vehicles, including sports cars, pickup trucks, SUVs, commercial vehicles, muscle cars, off-road vehicles, and luxury vehicles. They play a vital role in power transmission, torque delivery, and overall performance, enabling efficient acceleration, traction, and handling. Rear drive shafts are integral components in these vehicles, contributing to their specific characteristics and capabilities.
Can You Explain the Role of a Rear Drive Shaft in Power Distribution to the Wheels?
A rear drive shaft plays a crucial role in power distribution to the wheels of a vehicle. It is responsible for transmitting torque from the engine or transmission to the rear wheels, enabling propulsion and controlling the distribution of power. Here’s a detailed explanation of the role of a rear drive shaft in power distribution to the wheels:
1. Torque Transmission:
One of the primary functions of a rear drive shaft is to transmit torque from the engine or transmission to the rear wheels of a vehicle. Torque is the rotational force generated by the engine, and it is essential for powering the wheels and enabling vehicle movement.
As the engine or transmission produces torque, it is transferred through the drivetrain system, which includes the rear drive shaft. The rear drive shaft serves as a mechanical link, transmitting the torque from the engine or transmission to the rear differential.
2. Rear Differential:
The rear differential is a component that sits between the rear drive shaft and the rear wheels. Its primary function is to distribute torque received from the rear drive shaft to the individual rear wheels.
When torque is transmitted through the rear drive shaft, it reaches the rear differential. The rear differential then splits the torque into two outputs, one for each rear wheel. This distribution of torque allows the wheels to rotate at different speeds when turning, ensuring smooth and controlled vehicle maneuverability.
3. Power Distribution:
A rear drive shaft plays a critical role in power distribution between the rear wheels. By transmitting torque to the rear differential, it enables the differential to distribute power to each wheel based on traction conditions and driving demands.
When a vehicle is in motion, the rear wheels may encounter different road conditions or have varying levels of traction. The rear differential, controlled by the rear drive shaft, ensures that power is distributed to the wheels with better traction, enhancing overall vehicle stability and control.
4. Drive System Configuration:
The presence of a rear drive shaft is often associated with specific drive system configurations in vehicles. Rear-wheel drive (RWD) vehicles typically employ a rear drive shaft to transfer power from the engine or transmission to the rear wheels.
In RWD vehicles, the rear drive shaft is an integral part of the drivetrain system. It allows the engine’s power to be directed to the rear wheels, providing the necessary propulsion for the vehicle to move forward or backward.
5. Four-Wheel Drive Capability:
In vehicles equipped with four-wheel drive (4WD) or all-wheel drive (AWD) systems, the rear drive shaft also plays a role in power distribution to all four wheels. In these systems, the rear drive shaft transfers torque to the transfer case, which distributes power to both the front and rear differentials.
The transfer case receives torque from the rear drive shaft and splits it between the front and rear axles, allowing power to be distributed to all four wheels. This enables enhanced traction, off-road capability, and improved vehicle performance in various driving conditions.
In summary, the rear drive shaft is a critical component in power distribution to the wheels of a vehicle. It transmits torque from the engine or transmission to the rear differential, which distributes power to the rear wheels. The rear drive shaft enables power distribution between the wheels, ensures stability and control, and is integral to specific drive system configurations, such as rear-wheel drive and four-wheel drive. Its role is essential in enabling vehicle propulsion and optimizing power distribution for various driving conditions.
editor by CX 2024-04-04