Product Description
Factory Direct Sale Good Quality Spare Parts Redler Conveyor Chain for Scraper Conveyor
Product Description
The scraper conveyor chain can be used to transport bulk materials in horizontal, inclined and vertical directions. It is often used for the transportation of raw grain, semi-finished products and finished products in grain and oil, feed processing plants. The scraper conveyor chain is suitable for the transportation of oil in the production process of grease processing plants. Transportation of raw grain from grain warehouse.
Product Parameters
| Material | 40Cr(hardness 30-37HRC),35CrMo(hardness38-42HRC), 42CrMo(hardness38-42HRC),20CrMnTi(carburization:45-55HRC,Carburized layer 0.35-0.55mm) |
| Production capacity | 120000 pieces/month |
| OEM/ODM | Available |
| Heat treatment | Mesh belt continuous operation furnace, stable quality |
| Testing method | Hardness testing,Mechanical performance testing,Impact test, Magnetic particle inspection |
Our Advantages
It has the advantages of simple structure, good sealing, simple feeding and unloading device, multi-point feeding and unloading, flexible layout, and the ability to complete material transportation in multiple directions at the same time.
The scraper conveyor chain of our factory adopts medium carbon quenched and tempered steel and cold heading die steel. The steel is moderately priced and easy to process. After proper heat treatment, a certain degree of toughness, plasticity and wear resistance can be obtained. Normalizing can promote the spheroidization of the structure and is suitable for surface hardening treatments such as high-frequency quenching and flame quenching.
Application
After quenching and tempering, it can be used to manufacture medium load and medium speed work. The working principle of the scraper conveyor is to use the open chute as a bearing part for coal, gangue or materials, and fix the scraper on the chain (to form a scraper chain) as a traction member. When the driving part of the machine head starts, the sprocket on the driving head shaft rotates, so that the scraper chain circulates and moves the animal material along the chute until it reaches the machine head to unload. The scraper chain bypasses the sprocket and runs in a stepless closed loop to complete the transportation of materials. Other scraper conveyor chain uses and maintenance precautions have to be communicated with the supplier. The above information is for reference only.
Our Service
1. Long standing reputation in this field.
2. Specialization is standard and accurate meet your requirement.
3. OEM quality standard guaranteed.
4. Product upgrading and expansion of species.
5. Good quality with competitive prices.
6. Flexible and convenient logistic service.
7. Excellent and high quality control.
8. Long lasting working life time.
9. Sufficient storage.
10. Original truck spare parts and professional manufacture.
11. High technology and stable performance.
12. Various size and models available.
Quality control
| Quality Control | 1. Raw Materials Test, include chemical composition and size; |
| 2. Random inspection during production; | |
| 3. Final products size test, with measurement tools, special gauges and Coordinate instrument if needed; | |
| 4. Final products Strenght and Hardness test, to guarantee the mechanical property; | |
| 5. Assembly and Function test, with special testing gauges; | |
| 6. Packing test |
Packaging & Shipping
Shipping way:
1) 0-100kg: express&air freight priority,
2) >100kg: sea freight priority,
3) As per customized specifications
Packing & Delivery:
1.Packing Detail: Each product packed with plastic preservative, EPE, foam plastic bag, Carton outside,
wood case or iron case or as per the customer’s special requirement. Besides, the custom package takes
a week to prepare in advance.
2.Delivery Detail: the fast International Shipping time takes 3 ~5 working days by DHL/UPS/FedEx,
slow shipping time takes 7~ 8 working days by DHL/UPS/FedEx/TNT, etc
Why choose us?
1. Excellent and professional service:
We have a high quality sales team including sales staff, quality engineers and technicians.
2. Quality control:
The passing rate of finished product is more than 99%. Every product need to be checked by many processes.
3. Comprehensive service:
Delivery will be ready within 30 days after receiving your down payment.
We have been in this field for 20 years, covering ovearseas market of 30 different countries.
Supply all the products with good quality and competitive price.
Quality First, Price Best, Service Foremost!
We assure you of our best services at all times!
| Standard or Nonstandard: | Nonstandard |
|---|---|
| Application: | Conveyer Equipment, Packaging Machinery, Food Machinery, Mining Equipment, Agricultural Machinery |
| Surface Treatment: | Sand Blasting, Painting |
| Samples: |
US$ 5/Piece
1 Piece(Min.Order) | Order Sample customized according to requirements
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| Customization: |
Available
| Customized Request |
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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Are There Any Signs of Wear or Damage That Indicate a Need for Rear Drive Shaft Replacement?
Over time, rear drive shafts can experience wear and damage due to various factors such as usage, environmental conditions, and maintenance practices. Recognizing the signs of wear or damage is crucial as it helps determine whether a rear drive shaft replacement is necessary. Here are some detailed explanations of the signs that indicate a need for rear drive shaft replacement:
1. Vibrations and Shaking:
If you notice excessive vibrations or shaking coming from underneath the vehicle, it can be a sign of an unbalanced or worn-out rear drive shaft. Imbalances can occur due to damaged or worn-out universal joints (U-joints) or constant velocity (CV) joints. As the drive shaft rotates, these imbalances can cause vibrations to transfer to the vehicle’s body, resulting in noticeable shaking or tremors. If the vibrations persist even after balancing the tires and inspecting other drivetrain components, it may indicate that the rear drive shaft needs replacement.
2. Clunking or Knocking Noises:
Unusual clunking or knocking noises while accelerating, decelerating, or shifting gears could be indicative of a damaged or worn-out rear drive shaft. These noises may suggest issues with the U-joints, CV joints, or slip yoke. Worn-out U-joints can cause a clunking sound when there is excessive play or movement in the joint. Similarly, worn-out CV joints or slip yokes can generate knocking noises as they fail to maintain proper engagement and alignment. If you hear persistent clunking or knocking noises, it is advisable to have the rear drive shaft inspected and replaced if necessary.
3. Excessive Vibration During Acceleration:
If you experience strong vibrations specifically during acceleration, it could indicate an issue with the rear drive shaft. Worn-out U-joints or CV joints can cause the drive shaft to lose its balance, resulting in vibrations during acceleration. These vibrations may intensify as the vehicle’s speed increases. It is important to address this issue promptly, as continued use of a damaged rear drive shaft can lead to further damage to other drivetrain components.
4. Grease Leakage:
Grease leakage around the U-joints or CV joints of the rear drive shaft can be a sign of wear or damage. U-joints and CV joints are typically equipped with grease fittings to ensure proper lubrication. If the joints are damaged or worn, they may develop cracks or gaps that allow grease to escape. Grease leakage can lead to insufficient lubrication, accelerated wear, and eventual failure of the joints. If you notice signs of grease leakage around the rear drive shaft joints, it is recommended to have them inspected and replace the drive shaft if necessary.
5. Visible Cracks, Bends, or Dents:
Inspecting the physical condition of the rear drive shaft can reveal signs of wear or damage. Visual cues such as cracks, bends, or dents on the drive shaft indicate structural weakness and compromise its performance. These damages can occur due to impacts from road debris, rough driving conditions, or excessive torque loads. If any visible damage is present on the rear drive shaft, it is advisable to have it assessed by a qualified technician. Depending on the severity of the damage, the drive shaft may need to be replaced.
6. Excessive Play or Movement:
Excessive play or movement in the rear drive shaft is a clear indication of wear or damage. You can check for play by firmly gripping the drive shaft near the U-joints or CV joints and attempting to move it back and forth or rotate it. If there is noticeable play or excessive movement, it suggests that the joints are worn-out, the splines are damaged, or the slip yoke is loose. Excessive play can affect the drivetrain’s operation and lead to further damage if not addressed promptly. In such cases, a rear drive shaft replacement may be necessary.
7. Maintenance History and Mileage:
Consider the maintenance history and mileage of the vehicle when evaluating the need for rear drive shaft replacement. Rear drive shafts, like other components, have a finite lifespan and may require replacement after a certain mileage or duration of use. If the vehicle has reached a high mileage, or if there is a lack of maintenance records indicating regular inspection and lubrication of the drive shaft, it is advisable to have it assessed for wear or damage.
In summary, signs of wear or damage that indicate a need for rear drive shaft replacement include excessive vibrations and shaking, clunking or knocking noises, excessive vibration during acceleration, grease leakage, visible cracks, bends, or dents, and excessive play or movement in the drive shaft. Additionally, considering the maintenance history and mileage of the vehicle can provide valuable insights into the potential need for rear drive shaft replacement. If any of these signs are observed, it is recommended to have the rear drive shaft inspected by a qualified technician to determine the appropriate course of action, which may include replacement to ensure the safe and reliable operation of the vehicle’s drivetrain system.
How Do Rear Drive Shafts Contribute to the Overall Performance of Rear-Wheel-Drive Vehicles?
Rear drive shafts play a crucial role in the overall performance of rear-wheel-drive (RWD) vehicles. They are responsible for transferring torque from the transmission or transfer case to the rear differential, which then distributes power to the rear wheels. Here’s a detailed explanation of how rear drive shafts contribute to the overall performance of RWD vehicles:
1. Power Transmission:
Rear drive shafts transmit power from the engine to the rear wheels, allowing for propulsion and forward motion. As the engine generates torque, it is transferred through the transmission or transfer case to the rear drive shaft. The drive shaft then transmits this torque to the rear differential, which further distributes the power to the rear wheels. The efficiency and effectiveness of this power transmission process directly impact the acceleration, speed, and overall performance of the vehicle.
2. Torque Delivery:
Rear drive shafts ensure efficient torque delivery to the rear wheels, enabling traction and propulsion. By connecting the transmission or transfer case to the rear differential, the drive shaft transfers torque generated by the engine to the wheels. The rear wheels receive this torque, allowing them to grip the road surface and propel the vehicle forward. The ability of the rear drive shaft to effectively deliver torque contributes to improved acceleration, responsiveness, and overall performance of RWD vehicles.
3. Weight Distribution:
Rear drive shafts contribute to the proper weight distribution in RWD vehicles. Since the engine is typically positioned at the front of the vehicle, the rear drive shaft helps balance the weight distribution by transferring power to the rear wheels. This balanced weight distribution enhances overall stability, handling, and cornering capabilities. It allows for better control of the vehicle and helps optimize the performance during various driving conditions.
4. Handling and Stability:
Rear drive shafts significantly influence the handling and stability of RWD vehicles. By delivering torque to the rear wheels, the drive shaft contributes to the vehicle’s rear-wheel traction. This configuration provides better weight transfer during acceleration, which improves traction and reduces the chances of wheel spin. The rear drive shaft also aids in maintaining stability during cornering by helping to distribute the vehicle’s weight more evenly. RWD vehicles are known for their balanced and predictable handling characteristics, and the rear drive shaft plays a vital role in achieving these attributes.
5. Performance in Various Conditions:
Rear drive shafts impact the performance of RWD vehicles in different driving conditions. In dry or high-grip situations, the rear-wheel traction provided by the drive shaft enables quick acceleration and efficient power delivery. RWD vehicles often exhibit superior handling characteristics in these conditions due to the balanced weight distribution and the rear drive shaft’s ability to transfer torque effectively. However, in low-traction conditions such as rain, snow, or off-road situations, RWD vehicles may require additional driver skill and careful throttle control to maintain traction and stability.
6. Customization and Performance Upgrades:
Rear drive shafts can be customized or upgraded to enhance the performance of RWD vehicles. For example, performance-oriented drive shafts made from lighter materials like aluminum or carbon fiber can reduce rotational mass, improving overall vehicle agility and responsiveness. Upgraded drive shafts with strengthened components can handle increased torque and power outputs in high-performance applications. Customization and upgrades to the rear drive shaft allow vehicle owners to tailor the performance characteristics to their specific needs and preferences.
7. Maintenance and Service:
Regular maintenance and service of rear drive shafts are essential for maintaining optimal performance. Periodic inspections, lubrication, and addressing any issues such as worn U-joints or CV joints can prevent driveline vibrations, reduce power losses, and ensure smooth torque transmission. Proper maintenance contributes to the longevity and reliability of the rear drive shaft, allowing it to continue supporting the overall performance of the RWD vehicle.
In summary, rear drive shafts are integral to the overall performance of RWD vehicles. They facilitate power transmission, torque delivery, and weight distribution, contributing to acceleration, traction, handling, and stability. The rear drive shaft’s ability to efficiently transfer torque to the rear wheels is key to the performance characteristics of RWD vehicles. Through customization, upgrades, and regular maintenance, rear drive shafts can be optimized to further enhance the performance of RWD vehicles in various driving conditions and applications.
How Do Rear Drive Shafts Impact the Performance and Drivability of Vehicles?
Rear drive shafts have a significant impact on the performance and drivability of vehicles. As a crucial component of the drivetrain system, the rear drive shaft affects various aspects of a vehicle’s operation, including power delivery, handling, stability, and overall driving experience. Here’s a detailed explanation of how rear drive shafts impact the performance and drivability of vehicles:
1. Power Transmission:
Rear drive shafts play a vital role in transmitting power from the engine or transmission to the wheels. As the engine generates torque, the rear drive shaft transfers this rotational force to the rear wheels, enabling propulsion and vehicle movement. The efficiency and effectiveness of power transmission through the rear drive shaft directly impact a vehicle’s acceleration, towing capacity, and overall performance.
2. Traction and Stability:
The distribution of power between the rear wheels, controlled by the rear drive shaft and the rear differential, significantly affects a vehicle’s traction and stability. By transmitting torque to the rear differential, the rear drive shaft allows the differential to distribute power to each rear wheel based on traction conditions.
Proper power distribution between the rear wheels ensures balanced traction, reducing the likelihood of wheel slippage or loss of control. This enhances the vehicle’s stability, especially during acceleration, cornering, or driving on uneven or slippery surfaces.
3. Handling and Cornering:
Rear drive shafts influence a vehicle’s handling and cornering capabilities. In rear-wheel drive (RWD) vehicles, the rear drive shaft connects the transmission or transfer case to the rear differential, resulting in a weight distribution biased towards the rear of the vehicle.
This weight distribution, combined with the rear drive shaft’s torque transmission to the rear wheels, contributes to better traction and stability during cornering. RWD vehicles typically exhibit a more balanced and predictable handling characteristic, allowing drivers to maintain better control and confidence while navigating turns.
4. Suspension Compatibility:
Rear drive shafts also need to be compatible with a vehicle’s suspension system. The suspension system allows the wheels to move independently, absorbing bumps, road irregularities, and other disturbances for a smoother ride.
The rear drive shaft must accommodate the vertical movement of the suspension without affecting power transmission. It achieves this by incorporating flexible joints or splines that allow the drive shaft to expand or contract in length as the suspension moves. This compatibility ensures that the rear drive shaft does not hinder the suspension’s ability to absorb shocks and maintain tire contact with the road surface.
5. Drivetrain Efficiency:
The efficiency of a vehicle’s drivetrain system is influenced by the performance of the rear drive shaft. A well-designed and properly maintained rear drive shaft minimizes power losses and mechanical friction, allowing more power to reach the wheels and optimizing overall drivetrain efficiency.
Efficient power transmission through the rear drive shaft contributes to improved fuel efficiency, reduced energy waste, and enhanced performance. Regular maintenance, such as lubrication and alignment, ensures that the rear drive shaft operates smoothly and maximizes its contribution to drivetrain efficiency.
6. Four-Wheel Drive Capability:
In vehicles equipped with four-wheel drive (4WD) or all-wheel drive (AWD) systems, rear drive shafts play a crucial role in enabling four-wheel drive capability. The rear drive shaft transfers torque to the transfer case, which distributes power to both the front and rear differentials.
By facilitating power distribution to all four wheels, rear drive shafts enhance the vehicle’s off-road performance, traction, and stability. Four-wheel drive capability allows the vehicle to tackle challenging terrain, slippery conditions, or uneven surfaces with improved control and maneuverability.
In summary, rear drive shafts have a significant impact on the performance and drivability of vehicles. They affect power transmission, traction, stability, handling, suspension compatibility, drivetrain efficiency, and enable four-wheel drive capability. By understanding and optimizing the design, maintenance, and performance of rear drive shafts, manufacturers and drivers can enhance a vehicle’s overall performance, efficiency, and driving experience.
editor by CX 2023-12-14