Product Description
Product Description
Product Parameters
Item | Spur Gear Axle Shaft |
Material | 4140,4340,40Cr,42Crmo,42Crmo4,20Cr,20CrMnti, 20Crmo,35Crmo |
OEM NO | Customize |
Certification | ISO/TS16949 |
Test Requirement | Magnetic Powder Test, Hardness Test, Dimension Test |
Color | Paint , Natural Finish ,Machining All Around |
Material | Aluminum: 5000series(5052…)/6000series(6061…)/7000series(7075…) |
Steel: Carbon Steel,Middle Steel,Steel Alloy,etc. | |
Stainess Steel: 303/304/316,etc. | |
Copper/Brass/Bronze/Red Copper,etc. | |
Plastic:ABS,PP,PC,Nylon,Delrin(POM),Bakelite,etc. | |
Size | According to Customer’s drawing or samples |
Process | CNC machining,Turning,Milling,Stamping,Grinding,Welding,Wire Injection,Cutting,etc. |
Tolerance | ≥+/-0.03mm |
Surface Treatment | (Sandblast)&(Hard)&(Color)Anodizing,(Chrome,Nickel,Zinc…)Plating,Painting,Powder Coating,Polishing,Blackened,Hardened,Lasering,Engraving,etc. |
File Formats | ProE,SolidWorks,UG,CAD,PDF(IGS,X-T,STP,STL) |
Sample | Available |
Packing | Spline protect cover ,Wood box ,Waterproof membrane; Or per customers’ requirements. |
Our Advantages
Why Choose US ???
1. Equipment :
Our company boasts all necessary production equipment,
including Hydraulic press machines, Japanese CNC lathe (TAKISAWA), Korean gear hobbing machine (I SNT), gear shaping machine, machining center, CNC grinder, heat treatment line etc.
2. Processing precision:
We are a professional gear & gear shafts manufacturer. Our gears are around 6-7 grade in mass production.
3. Company:
We have 90 employees, including 10 technical staffs. Covering an area of 20000 square meters.
4. Certification :
Oue company has passed ISO 14001 and TS16949
5.Sample service :
We provide free sample for confirmation and customer bears the freight charges
6.OEM service :
Having our own factory and professional technicians,we welcome OEM orders as well.We can design and produce the specific product you need according to your detail information
Cooperation Partner
Company Profile
Our Featured Products
Material: | Alloy Steel |
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Load: | Drive Shaft |
Axis Shape: | Straight Shaft |
Appearance Shape: | Round |
Rotation: | Cw |
Yield: | 5, 000PCS / Month |
Samples: |
US$ 0/Piece
1 Piece(Min.Order) | |
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Customization: |
Available
| Customized Request |
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hollow drive shaft
Hollow driveshafts have many benefits. They are light and reduce the overall weight of the vehicle. The largest manufacturer of these components in the world is CZPT. They also offer lightweight solutions for various applications, such as high-performance axles. CZPT driveshafts are manufactured using state-of-the-art technology. They offer excellent quality at competitive prices.
The inner diameter of the hollow shaft reduces the magnitude of the internal forces, thereby reducing the amount of torque transmitted. Unlike solid shafts, hollow shafts are getting stronger. The material inside the hollow shaft is slightly lighter, which further reduces its weight and overall torque. However, this also increases its drag at high speeds. This means that in many applications hollow driveshafts are not as efficient as solid driveshafts.
A conventional hollow drive shaft consists of a first rod 14 and a second rod 14 on both sides. The first rod is connected with the second rod, and the second rod extends in the rotation direction. The two rods are then friction welded to the central area of the hollow shaft. The frictional heat generated during the relative rotation helps to connect the two parts. Hollow drive shafts can be used in internal combustion engines and environmentally-friendly vehicles.
The main advantage of a hollow driveshaft is weight reduction. The splines of the hollow drive shaft can be designed to be smaller than the outside diameter of the hollow shaft, which can significantly reduce weight. Hollow shafts are also less likely to jam compared to solid shafts. Hollow driveshafts are expected to eventually occupy the world market for automotive driveshafts. Its advantages include fuel efficiency and greater flexibility compared to solid prop shafts.
Cardan shaft
Cardan shafts are a popular choice in industrial machinery. They are used to transmit power from one machine to another and are available in a variety of sizes and shapes. They are available in a variety of materials, including steel, copper, and aluminum. If you plan to install one of these shafts, it is important to know the different types of Cardan shafts available. To find the best option, browse the catalog.
Telescopic or “Cardan” prop shafts, also known as U-joints, are ideal for efficient torque transfer between the drive and output system. They are efficient, lightweight, and energy-efficient. They employ advanced methods, including finite element modeling (FEM), to ensure maximum performance, weight, and efficiency. Additionally, the Cardan shaft has an adjustable length for easy repositioning.
Another popular choice for driveshafts is the Cardan shaft, also known as a driveshaft. The purpose of the driveshaft is to transfer torque from the engine to the wheels. They are typically used in high-performance car engines. Some types are made of brass, iron, or steel and have unique surface designs. Cardan shafts are available in inclined and parallel configurations.
Single Cardan shafts are a common replacement for standard Cardan shafts, but if you are looking for dual Cardan shafts for your vehicle, you will want to choose the 1310 series. This type is great for lifted jeeps and requires a CV-compatible transfer case. Some even require axle spacers. The dual Cardan shafts are also designed for lifts, which means it’s a good choice for raising and lowering jeeps.
universal joint
Cardan joints are a good choice for drive shafts when operating at a constant speed. Their design allows a constant angular velocity ratio between the input and output shafts. Depending on the application, the recommended speed limit may vary depending on the operating angle, transmission power, and application. These recommendations must be based on pressure. The maximum permissible speed of the drive shaft is determined by determining the angular acceleration.
Because gimbal joints don’t require grease, they can last a long time but eventually fail. If they are poorly lubricated or dry, they can cause metal-to-metal contact. The same is true for U-joints that do not have oil filling capability. While they have a long lifespan, it can be difficult to spot warning signs that could indicate impending joint failure. To avoid this, check the drive shaft regularly.
U-joints should not exceed seventy percent of their lateral critical velocity. However, if this speed is exceeded, the part will experience unacceptable vibration, reducing its useful life. To determine the best U-joint for your application, please contact your universal joint supplier. Typically, lower speeds do not require balancing. In these cases, you should consider using a larger pitch diameter to reduce axial force.
To minimize the angular velocity and torque of the output shaft, the two joints must be in phase. Therefore, the output shaft angular displacement does not completely follow the input shaft. Instead, it will lead or lag. Figure 3 illustrates the angular velocity variation and peak displacement lead of the gimbal. The ratios are shown below. The correct torque for this application is 1360 in-Ibs.
Refurbished drive shaft
Refurbished driveshafts are a good choice for a number of reasons. They are cheaper than brand new alternatives and generally just as reliable. Driveshafts are essential to the function of any car, truck, or bus. These parts are made of hollow metal tubes. While this helps reduce weight and expense, it is vulnerable to external influences. If this happens, it may crack or bend. If the shaft suffers this type of damage, it can cause serious damage to the transmission.
A car’s driveshaft is a critical component that transmits torque from the engine to the wheels. A1 Drive Shaft is a global supplier of automotive driveshafts and related components. Their factory has the capability to refurbish and repair almost any make or model of driveshafts. Refurbished driveshafts are available for every make and model of vehicle. They can be found on the market for a variety of vehicles, including passenger cars, trucks, vans, and SUVs.
Unusual noises indicate that your driveshaft needs to be replaced. Worn U-joints and bushings can cause excessive vibration. These components cause wear on other parts of the drivetrain. If you notice any of these symptoms, please take your vehicle to the AAMCO Bay Area Center for a thorough inspection. If you suspect damage to the driveshaft, don’t wait another minute – it can be very dangerous.
The cost of replacing the drive shaft
The cost of replacing a driveshaft varies, but on average, this repair costs between $200 and $1,500. While this price may vary by vehicle, the cost of parts and labor is generally equal. If you do the repair yourself, you should know how much the parts and labor will cost before you start work. Some parts can be more expensive than others, so it’s a good idea to compare the cost of several locations before deciding where to go.
If you notice any of these symptoms, you should seek a repair shop immediately. If you are still not sure if the driveshaft is damaged, do not drive the car any distance until it is repaired. Symptoms to look for include lack of power, difficulty moving the car, squeaking, clanking, or vibrating when the vehicle is moving.
Parts used in drive shafts include center support bearings, slip joints, and U-joints. The price of the driveshaft varies by vehicle and may vary by model of the same year. Also, different types of driveshafts require different repair methods and are much more expensive. Overall, though, a driveshaft replacement costs between $300 and $1,300. The process may take about an hour, depending on the vehicle model.
Several factors can lead to the need to replace the drive shaft, including bearing corrosion, damaged seals, or other components. In some cases, the U-joint indicates that the drive shaft needs to be replaced. Even if the bearings and u-joints are in good condition, they will eventually break and require the replacement of the drive shaft. However, these parts are not cheap, and if a damaged driveshaft is a symptom of a bigger problem, you should take the time to replace the shaft.
editor by CX 2023-04-21
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At any time-Power Group CO., LTD. IS Specialist IN Generating ALL Types OF MECHANICAL TRANSMISSION AND HYDRAULIC TRANSMISSION LIKE: PLANETARY GEARBOXES, WORM REDUCERS, IN-LINE HELICAL Gear Pace REDUCERS, PARALLEL SHAFT HELICAL Gear REDUCERS, HELICAL BEVEL REDUCERS, HELICAL WORM Gear REDUCERS, AGRICULTURAL GEARBOXES, TRACTOR GEARBOXES, Auto GEARBOXES, PTO Generate SHAFTS, Particular REDUCER & Connected Gear Elements AND OTHER Relevant Products, SPROCKETS, HYDRAULIC Technique, VACCUM PUMPS, FLUID COUPLING, Equipment RACKS, CHAINS, TIMING PULLEYS, UDL Pace VARIATORS, V PULLEYS, HYDRAULIC CYLINDER, Equipment PUMPS, SCREW AIR COMPRESSORS, SHAFT COLLARS Minimal BACKLASH WORM REDUCERS AND SO ON. Full use has been produced of all types of sophisticated strategies and technology to reach excelsior producing. PersonnelOur product sales people are well educated to accommodate your requests and speak English for your convenience. we make EPTEPTs and planetary EPTs for CNC EPTry and auto motors.
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our items are promoting nicely in the American, European, South American and Asian markets. In addition, all our manufacturing techniques are in compliance with ISO9002 expectations. Our major merchandise are Needle Roller bearings, Cylindrical Roller Bearings, Rod stop Bearings, Spherical plain bearings, Monitor roller Bearings for Guideway, Roller Bearings, Combine Bearings for forklifts, Water Pump Bearings, SNR Auto Bearings and all types of Spherical Bearings.
EPT: metal, stainless steel, harden metallic
EPT: CNC machining, precision casting
Surface area treatment: sand blast, poEPTng, portray, powEPTcoating
Machining: grinding, tapping, drilling, cnc machining
Application: EPT EPT, spur EPT, EPT EPT
Specification:
1. ISO9001-2005.
two. Has EPT euipments and more than thirty a long time encounter.
three. Price tag: Competetive cost, EPT created. Encounter amp Reasonable QC that you can reply on.
4. Approach: EPT made. Knowledge amp Affordable QC that you can reply on Each and every portion would be given 100% examination and tryout ahead of shipment.
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8. EPT Casting components: Stainless metal, EPT steel, iron metal, alloy
9. We can do distinct types of surface area therapy right after casting, such as machining, poEPTng, and plating
ten. All sorts of precision casting parts: Maritime casting parts, vehicle areas, machinary casting parts, pump parts, EPT elements
Machining
Inspection
EPT: | stainless steel, solid iron, pig iron, carbon steel, alloy steel, non-ferrous, grey iron, ductile forged iron,etc |
Sort: | misplaced wax casting, soluble EPT casting, ductile iron casting, sand casting, die-casting,cnc machining ,Forging ect |
Surface: | poEPTng, machining, plating, Heat Treatment method, portray,ect. |
End: | Zinc plated, Chromated plated, Electrophoresis, PowEPTcoating, Anti-corrosionetc |
StXiHu (West Lake) Dis.Hu (West Lake) Dis.rd: | OEM manufacturing as for each consumers needs or drawings. |
Application: | EPT parts, EPTry components, development elements, valve areas, practice, craft, doorway manage, hinge, EPT strain, design, agricultural EPTry, automobile components,ect. |
EPT Manage:
We have a total set of good quality manage program to promise ideal merchandise high quality. Based on the products,
we can make different Merchandise Screening Plan, EPT process etc.
Uncooked material handle
Chemistry spectrum evaluation
EPT home
EPTlographic analysis
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EPTic testing
Radiographic testing
Dimension inspection
Visible inspection
Penetrant testing
Leak screening
Hardness examination
Micro-composition tester following warmth remedy
Mn made in China – replacement parts – in Florianopolis Brazil Series Planetary Gear Motor Gear Box Transmission with ce certificate top quality low price
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MN Collection Planetary Gear Motor Equipment Box Transmission
one. Ratio selection: 3.fifteen-3000
two. Enter energy: .25-55KW
3. Permit torque rang: ≤200000N. m
four. Output velocity: .425-445 r/min
Data Sheet :
Torque selection | 1000 … 540000 Nm | Input | IEC Flange |
Mechanical score (n1 = 1500 min-1) | up to 200kW | Electric motor | |
Gear ratios | twelve.67 … 50.nine | Strong enter shaft with or with out admirer cooling – inch or metric dims. | |
Gear device variations | In line | Applicable AC motors | Integral motors and brake motors |
IEC-normalized motors and brake motors | |||
Mounting kind | Foot | Solitary and dual pace motors | |
Flange mounted | Main brake characteristics | DC and AC offer | |
Torque-arm | More quickly brake response through electronically managed rectifier | ||
Output shaft possibilities | Solid shaft | Main motor options | Thermistors and thermostat sensors |
Splined shaft | Independent forced cooling | ||
Woman splined shaft | Line driver and press-pull incremental encoder | ||
Hollow shaft with shrink disc |
The use of unique gear manufacturer’s (OEM) portion figures or logos , e.g. CASE® and John Deere® are for reference needs only and for indicating merchandise use and compatibility. Our company and the outlined alternative areas contained herein are not sponsored, accredited, or produced by the OEM.